CONTRACTOR DOCUMENT FRONT SHEET NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Template. No: 1MC05 - ALJ - CL - TEM - C001 - 000006 Template Version: 01 Page 1 of 51 DOCUMENT DETAILS DOCUMENT NUMBER A L J - C L - X X X - X X X X _ X X X X - 0 0 0 0 0 1 DOCUMENT TITLE Lift Plan: Title of works REVISION 01 DOCUMENT STATUS D4 DOCUMENT PURPOSE Choose an item TOTAL PAGES (Including this page) 5 2 CONTRACTOR DETAILS CONTRACTOR NAME Image to be provided by subcontractor SUB CONTRACT OR DOCUMENT NUMBER CONTRACTOR REVISION 1 .0 REVISION HISTORY REVISION REVISION DAT E PREPARED BY POSITION/TITLE CHECKED BY POSITION/TITLE APPROVED BY POSITION/TITLE C OPYRIGHT © Copyright 20 20 ALIGN JV . All rights reserved. NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 2 of 51 SUB CONTRACTOR DOCUMENT FRONT SHEET REVISION STATUS/SUMMARY OF CHANGES Revision Purpose Amendment By Date NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 3 of 51 NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 4 of 51 Table of Contents Document Abbreviations ................................ ................................ ................................ .... 5 1. Introduction ................................ ................................ ................................ ..................... 6 1.1 Legislation ................................ ................................ ................................ ................... 7 1.2 Codes of practice ................................ ................................ ................................ ......... 7 1.3 Roles an d Responsibilities ................................ ................................ ........................... 7 1.4 General outline of the Lifting Operations ................................ ................................ ...... 8 1.5 Brief Scope of Work ................................ ................................ ................................ ..... 8 1.6 Specific Information ................................ ................................ ................................ ..... 8 1.7 Personal Protective Equipment ................................ ................................ .................... 9 1.8 Weather Conditions ................................ ................................ ................................ ... 10 1.9 Monitori ng windspeeds ................................ ................................ .............................. 10 1.10 Wind Parked position/Boom down condition ................................ ............................ 11 1.11 Certification ................................ ................................ ................................ ............. 11 1.12 Communications ................................ ................................ ................................ ...... 11 1.13 Initial Conditions ................................ ................................ ................................ ...... 11 1.14 Responsibilities – Task specific ( below example ) ................................ .................... 11 2. Lift Plan ................................ ................................ ................................ .......................... 13 3. Schedule of common – Provide details of loads (see below example) ..................... 17 4. Sequence of Operations ................................ ................................ ............................... 19 4.1 Pre - Requisites ................................ ................................ ................................ ........... 19 4.2 Lifting Operations: ................................ ................................ ................................ ..... 20 5. Risk Assessment ................................ ................................ ................................ .......... 21 6. Duty Chart: ????? ................................ ................................ ................................ ......... 28 6.1 Dimensions: ................................ ................................ ................................ ............... 29 7. Drawings – Lift plan (plan view & elevati on) ................................ ............................... 30 7.1 Subcontractor Operational Area Map ................................ ................................ ......... 30 8. Guidance/Advisory notes – example below ................................ ................................ 32 8.1 Temporary Works Guidance: Ground Conditions example ................................ ........ 34 8.3 BS EN 818 - 4: 1996 + A1:2008 – Example of Working Load Limits of rigging ............. 36 8.2 Field Variation Process ................................ ................................ ........................... 37 9. Check Lists ................................ ................................ ................................ .................... 38 10. Lift Plan Variations & Additional Lifts ................................ ................................ ....... 49 11. Reference Documents ................................ ................................ ................................ 50 NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 5 of 51 11.1 Regulatory Standards & Technical Documents ................................ ........................ 50 Tables Table 1: Regulatory Standards ................................ ................................ ............................ 50 Table 2: Technical Documents ................................ ................................ ............................ 51 Document Abbreviations Outstanding Items – must be completed prior to commencing Lifting Operations : Item Description Completed by 1 ?????? ?????? 2 ?????? ?????? 3 ?????? ?????? 4 5 Subcontractor Internal Review & Signatories: Abbreviation Description NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 6 of 51 Approvals Name Position Prepared by: ?????? ?????? Checked by: ?????? ?????? Approved by: ?????? ?????? Categorisation of Lifting Operations : Provide Basic Intermediate Complex 1. Introduction Explain the works which are to be completed along with lifting equipment/accessories NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 7 of 51 1.1 Legislation Provide referenced documentation which supports the preparation of this document ▪ Health & Safety at Work act, 1974 (HASWA) ▪ XXXXXXXXXXXXXXXXXXXXXX ▪ XXXXXXXXXXXXXXXXXXXXXX ▪ XXXXXXXXXXXXXXXXXXXXXX ▪ XXXXXXXXXXXXXXXXXXXXXX 1.2 Codes of practice ▪ BS7121 Safe use of Crane Part 1 – General 2016 ▪ XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX ▪ XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX ▪ XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX 1.3 Roles and Responsibilities NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 8 of 51 Explain the role of an AP, LS, SS , TM, CO and other pertinent roles in connection with the lifting operations 1.4 General outline of the Lifting Operations Explain specific works which are to be performed an d in want area(s) 1.5 Brief Scope of Work XXXXXXXXX XXXXXXXXX XXXXXXXXX 1.6 Specific Information It is essential that the M achine operator is aware of the Emergency Stop protocol and responds immediately to the emergency stop signal from any person involved in the lifting operations. NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 9 of 51 Explain some specific information to the lifts being performed (example... for Excavator works (pick & carry) a nd 20% de - rating of the chart capacity is applied 1.7 Personal Protective Equipment List the appropriate levels of PPE to be worn in consideration of the task(s) ALIGN site operates 7 points of contact NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 10 of 51 1.8 Weather Conditions Explain what the maximum wind speed for the operation is ?? m/sec V Max Explain in brief what influences the operating wind speed Provide an outline of how long each lift is likely to take in order to ensure a suitable weather window is in place. Provid e a brief outline of how long rest periods will be when lifting operations are ceased due to lightning and inclement weather which halts lifting operations Example shown below Weather Window for Lifting Operation Task Predicted Lifting Operation Duration (Per load) % Added due to risk of environmental conditions affect Wind Speed - max gust (m/s) Required Time for Lifting Operation Other limits Personnel Carrying 15.0mins 50% See load cases 22.5mins Electric storms, ice, snow, fog, sleet, etc. Standard Lifts (non - plant lifts) 15.0mins 50% See load cases 22.5mins Electric storms, ice, snow, fog, sleet, etc. Plant lifts (including plant tray) 30.0mins 50% See load cases 45.0mins Electric storms, ice, snow, fog, sleet, etc. Brief o utline of what affects lifting operations (adverse weather snow, fog, ice... ) 1.9 Monitoring windspeeds Explain the method for recording the wind speed on site (ie... use of an anemometer) Explain secondary means of recording wind speed (hand held calibrated at point of lift as an example) Explain the procedure for how windspeeds are monitored during the operation (use of met office forecasts as example ) Explain what the procedure is when lifting personnel and the maximum operating wind speed for this if applicable to the works NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 11 of 51 1.10 Wind Parked position/Boom down condition Explain the procedure for parking of booms during downtime when windspeeds exceed the c ranes V Max Explain also the procedure and outline within a drawing, the laydown area if crane booms need to laid down when in excess of the manufacturer. 1.11 Certification Explain how certification is to be collated and by who prior to lifting operations c ommencing and where this will be stored. 1.12 Communications Explain the method of communication to be used/agreed by all parties with respect to the lifting operations 1.13 Initial Conditions Explain at outline of what needs to be done within the lifting area (prep aration) in order to accept the operational activities prior to set - up. 1.14 Responsibilities – Task specific ( below example ) Task Responsible Person Zoning off the working area to all non - essential personnel not directly involved with the lifting operation Lift Supervisor Safe access and egress (traffic management, where required) for the delivery of the lifting support/delivery vehicles and personnel. Other site activities should not impinge the access routes and working area of the lifting equ ipment, e.g., mobile/crawler crane etc. (Non - Working Supervisor / Working Supervisor) Confirmed, firm, level ground to enable the crane to travel as required and safely set up in position. A clear level hard standing area for the crane capable of withstan ding the movement of the machine (Non - Working Supervisor / Working Supervisor / Appointed Person / TWC) A Risk Assessment will be conducted and documented, which identifies any hazards (environmental, load) that may be present within the works area. (Appo inted Person) NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 12 of 51 Task Responsible Person All necessary information relating to ground conditions, identifying and locations of underground services or vaults/voids in the planned crane position(s) shall be reviewed and confirmed as being acceptable prior to plant arrival. This is in accordance with BS7121 (Part 1). (Appointed Person / TWC) Provide trained and competent personnel required to carry out the final positioning and fixing of load(s) being lifted. (Non - Working Supervisor / Working Supervisor) NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 13 of 51 2. Lift Plan Title: ????? Date of works : ????? Ref: ALJ - XX - XXX - XXXX_XXXX - 000001 RAMS/WA Ref: N/A ????? Lifting Equipment: Model & Capacity Details of plant to be used Inspection Reference: (Registration Number) ????? Date & Duration of Operation: Start: Date Duration : Number Details of Working Area/where Equipment will be sited: S ee drawing provided Ground Conditions: List ground conditions for working : • Clay (Soft/Firm/Stiff) • Sand & Gravel (Loose/Dense/Compacted) • Compacted Stone • Concrete and Tarmac Permit to Load reference number & conditions: Provide details f ollowing consultation with the TWD Team Provide supporting info such as the below • See Table of Ground Bearing pressures Limiting Weather Conditions: (e.g. Wind speed) Provide max wind speed for plant - ??? m/s (Lift Supervisor to assess safe working conditions and monitor wind speed) Provide Load specific wind speed reductions were appropriate Name of Hire Company: ??????? Prepared (Appointed Person (AP) ) Name: ?????? CPCS No: ?????? Expiry: Date Method of Communication: Radio / Hand signals / Verbal Operating Weight of ????? ????? Overall width of ???? ????? Overall length of ????? ????? Other information ????? Ground Pressure information Provide details NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 14 of 51 NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 15 of 51 Load case table – Provide a schedule of common lifts for relevant control measures. Main Hook Static Duties Only (change to reflect plant) Aux. Hook Static Duties Only Max. Wind Speed (m/s) Load I.D. Load details Load Size (m) Max Net weight of load FOS (10%) unless known weight Hook Blocks and Lifting Accessories Max Gross weight of load Max Radius (m) Main Boom Length (m) Utilisation % Max Radius (m) Main Boom Length (m) Utilisation % w L H In kgs In kgs in kgs In kgs NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 16 of 51 NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 17 of 51 3. Schedule of common – Provide details of loads (see below example) Schedule of common lifts Ref: Slings in Use & Method: Example: (indicative only) Type: WLL (t): EWL (m): Method: 1 Mesh up to 2t 4 leg chains 4.2 4.0 • Attach 4 suitable leg chain slings to the pre - slung lifting accessories or • Pass the 4 leg chains through the bundle of mesh, ensuring it is choke hitched around all the sheets and is capturing the bottom layer of mesh. • Ensure load is secure with no loose items that could fall. • Attach tag lines. • Do a test lift to check for any load movement 2 Reinforcement bars up to 2t 2 leg chains 4.2 4.0 • Double wrap and choke evenly either side of centre or, attach 2NO pre - slung webbing slings where applicable and head height allows • Note: For longer lengths of rebar longer slings will be required. • Attach tag lines. • Ensure the choke hitch has captured all the rebar. • Ensure load is secure with no loose items that could fall. • Attach tag lines. • Do a test lift to check for any load movement. 3 Steel beams up to 2t 2 leg chains – Alternative 2x 2t 4.2 4.0 • Sling the beam using the double wrap & choke method c/w suitable edge protection • Attach tag line. • Do a test lift to check for any load movement. • Note: For longer lengths of steel longer slings will be required. • Attach tag line. 7 Pile casing up to 1.0t 2 leg chains 4.2 4.0 • Attach the chains to the designated lifting points • Connect each hook to the designated lifting point. • Attach tag lines. • Do a test lift to check for any load movement. 8 Road plate up to 2,000 kgs 4 leg chains 4.2 4.0 • Attach hook into designated lifting point s typically at the four corners of the plate. • Make sure there is enough room for the hook to fit freely in the designated lift point • Attach tag lines. • Do a test lift to check for any load movement. NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 18 of 51 NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 19 of 51 4. Sequence of Operations 4.1 Pre - Requisites Explain pre - requisites of the work in hand. Example below in order to assist 1. Lift Supervisor must be briefed on the Lift Plan by the Appointed Person a. Lift Supervisor signs off lift plan. (Prior to initial commencement of Works) 2. Lifting Personnel briefed on lift plan and the following sequence by the Lift Supervisor. a. Confirm Lifting Equipment Certification is valid. (Prior to initial commencement of Work s) b. Complete SF602 - Inspection of Excavator (Prior to initial commencement of Works) c. Confirm competence of Operator and Slinger Signaller. (Prior to initial commencement of Works) 3. Operator to carry out pre - use check of the Excavator and record findings . (D aily) 4. Slinger/Signaller to select Lifting Accessories of the correct specification for the lifts to be undertaken. a. Slinger/Signaller check Lifting Accessories and Complete SF508 - Inspection of Lifting Accessories. (Task Specific) b. When lifting any items wi th cast manufacturer’s lifting point a thorough visual inspection of their condition is to be carried out. (Task Specific) 5. Lifting exclusion zones for vehicles and other workers to be established and communicated to nearby personnel such as. Delivery drive rs. (Each time the Excavator lifts in a new area) a. Exclusion zones will be enforced by Lifting Personnel during lifting operations b. Lifting personnel may be assisted in maintaining Exclusion Zones by Plant and Vehicle Marshals or other Operatives (Suitably B riefed). 6. Lift Supervisor / Slinger/Signaller to conduct a visual check of the working area and ensure that the appliance is set up in accordance with Manufacturer’s Instructions and in good working order. (Each time the Excavator lifts in a new area) 7. Prior to lifting operations, a Point of Work Risk Assessment (POWRA) must be completed. (Daily) 8. Lift Supervisor shall remain in the Area in which the Lift is to be undertaken. 9. All lift team personnel must be aware of and practice: ‘Stop – Think – Act – Review’ (S.T.A.R) NOT PROTECTIVELY MARKED UNCONTROLLED WHEN PRINTED NOT PROTECTIVELY MARKED Page 20 of 51 4.2 Lifting Operations: 1. Explain how the lifting operations are to be performed including set - up of plant and how rigging is to be attached etc.. Lift Supervisor is to debrief the Lifting Team and ensure that the Site is left safe and tidy. During all lifting operations, should a situation(s) aris e that would dictate that the lift plan cannot be followed or, that a safer method of work has been identified during the setting up phase o f the lift; the AP must be consulted and the field variation documented in line with ALIGN Management of Lifting Operations Standard s