20 24 - 20 2 5 MT-09 MT-09 SP LIT-11616- 37 - 68 2024 SERVICE MANUAL MT-09 MT-09SP BME-28197-10 LIT-11616-37-68 MT09R MT09RC MT09SPR MT09SPRC EAS20003 IMPORTANT This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man- ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles. Please refer to “BASIC INFORMATION” (separate volume, Y0A-28197-10*) for basic instructions that must be observed during servicing. Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use. This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions. Proper service with the correct tools is necessary to ensure that the vehi- cle will operate as designed. If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is in- tended to provide the customer with the most satisfaction from their vehicle and to conform to federal environmental quality objectives. Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig- nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable. TIP • * If the contents of the manual are revised, the last digit of the manual number will be increased by one. • This Service Manual contains information regarding periodic maintenance to the emission control sys- tem. Please read this material carefully. • Designs and specifications are subject to change without notice. EAS30001 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations. EAS20002 This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property. A TIP provides key information to make procedures easier or clearer. MT09R/MT09RC MT09SPR/MT09SPRC SERVICE MANUAL ©2024 by Yamaha Motor Corporation, U.S.A. First edition, February 2024 All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in U.S.A. P/N LIT-11616-37-68 WARNING NOTICE TIP EAS20004 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive ex- planations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. • The manual is divided into chapters and each chapter is divided into sections. The current section title “1” is shown at the top of each page. • Sub-section titles “2” appear in smaller print than the section title. • To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of each removal and disassembly section. • Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a disas- sembly step. • Symbols “5” indicate parts to be lubricated or replaced. Refer to “SYMBOLS”. • A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc. This step explains removal and disassembly procedure only. For installation and assembly procedure, reverse the steps. • Jobs “7” requiring more information (such as special tools and technical data) are described sequen- tially. 1 7 3 5 4 6 2 G088877 EAS20005 SYMBOLS The following symbols are used in this manual for easier understanding. TIP The following symbols are not relevant to every vehicle. SYMBOL DEFINITION SYMBOL DEFINITION Serviceable with engine mounted Gear oil Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque Lithium-soap-based grease Wear limit, clearance Molybdenum disulfide grease Engine speed Silicone grease Electrical data Apply locking agent (LOCTITE®). Engine oil Replace the part with a new one. G M BF B T R LS M S LT E New 2 3 9 1 4 5 8 6 7 GENERAL INFORMATION SPECIFICATIONS PERIODIC CHECKS AND ADJUSTMENTS CHASSIS ENGINE COOLING SYSTEM FUEL SYSTEM ELECTRICAL SYSTEM SELF DIAGNOSTIC TABLE OF CONTENTS 1 GENERAL INFORMATION IDENTIFICATION ............................................................................................ 1-1 VEHICLE IDENTIFICATION NUMBER .....................................................1-1 MODEL LABEL.......................................................................................... 1-1 FEATURES...................................................................................................... 1-2 GLOSSARY............................................................................................... 1-2 DISPLAY ...................................................................................................1-2 MENU SYSTEM ........................................................................................1-9 BASIC SERVICE INFORMATION.................................................................1-24 ELECTRICAL SYSTEM...........................................................................1-24 SPECIAL TOOLS .......................................................................................... 1-25 1-1 IDENTIFICATION EAS20007 IDENTIFICATION EAS30002 VEHICLE IDENTIFICATION NUMBER The vehicle identification number “1” is stamped into the right side of the steering head pipe. EAS30003 MODEL LABEL The model label “1” is affixed to the battery box under the rider seat. This information will be needed to order spare parts. 1 1 1 1 1 1-2 FEATURES EAS20008 FEATURES EAS31706 GLOSSARY ABS - Anti-lock Brake System ABS ECU - Anti-lock Brake System Electronic Control Unit BC - Brake Control BCM - Body Control Module BSR - Back Slip Regulator EBM - Engine brake management ECU - Engine Control Unit GCU - Generator Control Unit IMU - Inertial Measurement Unit LIF - Lift Control System PWR - Power delivery mode QS - Quick Shifter SCS - Slide Control System TCS - Traction Control System YRC - Yamaha Ride Control EAS31707 DISPLAY The following items can be found on the display: Theme1 Theme2 Theme3 Theme4 TRACK (for MT09SPR/MT09SPRC) 1 2 3 4 6 2 7 5 1 2 7 4 6 2 5 3 2 1. Vehicle information display 2. Indicator icons 3. Clock 4. Transmission gear display 5. Speedometer 6. YRC mode display 7. Tachometer 1. YRC mode display 2. Speedometer 3. Vehicle information display 4. Lap counter 5. Transmission gear display 6. Indicator icons 7. Shift indicator 8. Revolution peak hold indicator 9. Tachometer 10. Clock 11. Coolant temperature display 12. Lap time display 1 7 3 4 6 2 5 2 1 2 3 7 2 4 6 5 2 6 7 8 6 9 5 4 3 2 1 6 10 11 12 MPH mile 26 °F 60 1-3 FEATURES Minimized display view (while menu system/ navigation are open) When the menu system or the navigation func- tion are open, the information on the main dis- play is relocated as shown. Theme1, 2, 3 Theme4, TRACK (for MT09SPR/MT09SPRC) TIP • The brightness level of the display screen can be adjusted in the menu system. • If the display becomes too hot, the display screen brightness levels will automatically re- duce to avoid damage. • This model uses a thin-film-transistor liquid- crystal display (TFT LCD) for good contrast and readability in various lighting conditions. However, due to the nature of this technology, it is normal for a small number of pixels to be in- active. • In TRACK theme, the audio player, telephone and headset related functions are not control- lable from the vehicle. • The display units can be switched between ki- lometers-miles and Celsius-Fahrenheit. • The navigation system display units can be changed separately using the Garmin Street- Cross app. Display system controls The display user interface is controlled with the joystick / “ ” and the home button “ ”. Each control has various functions for different situa- tions, see the following list for details. Operate the joystick left-right-updown: Main display active: highlights and adjusts items in the vehicle information display, and also the YRC mode display (Theme4, TRACK). Navigation active: up-down zoom the map view in-out. Turn-by-turn pop-up active: left-right adjust the displayed information. Menu system active: highlight and adjusts vari- ous menu items. Short press “ ”: Main display active: highlight and select items in the vehicle information display, and also the YRC mode display (Theme4, TRACK). Navigation active: directly open the “Navigation” menu display. Menu system active: select highlighted menu items. Long press “ ”: Highlighted vehicle information display item flashing: reset the item. Smartphone connected with music app: play/ pause music (except TRACK). Short press the home button “ ”: Main display/navigation active: open the first pop-up layer of the menu system. Menu system active: cancel/return to previous. Long press the home button “ ”: Main display active: switch to navigation display (except TRACK). Navigation active: switch to main display. Menu system active: exit to the previously open main display/navigation display. Clock The clock uses a 12-hour time system. The clock is updated automatically from connected smartphones or can also be manually set in “ Settings” > “Clock”. 1. Indicator icons 2. Vehicle information display 3. Transmission gear display 4. Clock 5. Speedometer 6. YRC mode display 7. Tachometer 1 2 3 6 2 1 1 1 4 5 1 2 6 3 2 4 1 1 7 5 1 1-4 FEATURES Speedometer The speedometer shows the vehicle’s traveling speed. Tachometer The tachometer shows the engine speed, as measured by the rotational velocity of the crank- shaft, in revolutions per minute (r/min). NOTICE ECA19660 Do not operate the engine in the tachometer red zone. Transmission gear display This display shows which gear the transmission is in. This vehicle has 6 gears and a neutral po- sition. The neutral position is indicated by the neutral indicator light “ ” and by the transmis- sion gear display reading: “ ”. YRC mode display This display indicates which YRC mode is cur- rently selected: “SPORT”, “STREET”, “RAIN”, “CUSTOM 1” and “CUSTOM 2” (In TRACK theme, “TRACK 1” or “TRACK 2”). Cycle through the YRC modes by using the YRC mode button “MODE” and also view/customize them in the menu system. TIP The names of “CUSTOM 1” and “CUSTOM 2” can also be customized via the My Ride app. In Theme4, TRACK (for MT09SPR/ MT09SPRC): In these themes, the YRC mode display is ex- panded to show the current “PWR”, “TCS”, “SCS”, “LIF” and “EBM” settings for each YRC mode. In addition to using the YRC mode button “MODE”, you can move the joystick up-down to cycle between the vehicle information display and the YRC mode display. When highlighted, short press “ ” to select the YRC mode display. Move the joystick left-right to cycle between the available items. Move the joystick up-down to cycle the highlighted YRC mode or change the setting for the highlighted item. TIP In TRACK theme, simply operating the joystick will adjust the YRC mode display. You do not need to first highlight and select the YRC mode display. In Theme1-3: Long press the YRC mode button “MODE” to open/close an expanded YRC mode pop-up at the bottom of the screen. While the pop-up is open, short press the YRC mode button “MODE” to cycle through the presets and use the joystick to adjust individual items. TIP • If the selected YRC mode is customizable, “PWR”, “TCS”, “SCS”, and “LIF” can be high- lighted and adjusted using the joystick. • “EBM” can be adjusted for any of the YRC modes. Vehicle information display The vehicle information display contains 3 cells which can be set to display the following: • Odometer (ODO) • Two tripmeters (TRIP 1 / TRIP 2) • Fuel reserve tripmeter (TRIP F) • Instantaneous fuel consumption (INST FUEL) • Average fuel consumption (AVG FUEL) • Estimated fuel range (RANGE) • Coolant temperature (COOLANT) • Air temperature (AIR) • Trip timer (TRIP TIME) • Fuel Meter In Theme1-3: • Move the joystick left-right to cycle between the cells. Move the joystick up-down to cycle the display item for the highlighted cell. If a display item is flashing, long press “ ” to reset it. • It can also be set in “Vehicle Info ” in the menu system. 1-5 FEATURES In Theme4: Move the joystick up-down to cycle between the vehicle information display and the YRC mode display. When highlighted, short press “ ” to se- lect the vehicle information display. Move the joystick left-right to cycle between the cells. Move the joystick updown to cycle the display item for the highlighted cell. If a display item is flashing, long press “ ” to reset it. In TRACK (for MT09SPR/MT09SPRC): The vehicle information display contains 1 cell which can be set to display the following: • Fastest lap time (FASTEST) • Latest lap time (LATEST) • Odometer (ODO) • Average fuel consumption (AVG FUEL) • Air temperature (AIR) Navigate to “ Vehicle Info” in the menu system to highlight the vehicle information display. Once highlighted, operate the joystick up-down to cy- cle the visible item. If a display item is flashing, long press “ ” to re- set it. TIP • Resettable items can also be individually viewed and reset by navigating to “ Settings” > “Information / Reset” in the menu system. • While on the navigation display, navigate to “ Vehicle Info” in the menu system to highlight the two cells. Odometer (ODO) The odometer shows the total distance traveled by the vehicle. TIP The odometer will lock at 999999 and cannot be reset. Tripmeters (TRIP 1 / TRIP 2) “TRIP 1” and “TRIP 2” show the distance trav- eled since they were last set to zero. “TRIP 1” and “TRIP 2” will reset to 0 and begin counting again after 9999.9 has been reached. Fuel reserve tripmeter (TRIP F) When the fuel tank reserve level has been reached, “TRIP F” activates and begins record- ing distance traveled from that point. After refu- eling and traveling some distance, “TRIP F” will automatically deactivate and reset. TIP When “TRIP F” is inactive it will show as “--.-”. Instantaneous fuel consumption (INST FUEL) When using kilometers, the instantaneous fuel consumption display can be set to “km/L” or “L/ 100km”. When using miles, the instantaneous fuel con- sumption is displayed in “MPG”. Average fuel consumption (AVG FUEL) When using kilometers, the average fuel con- sumption display can be set to “km/L” or “L/ 100km”. When using miles, the average fuel consumption is displayed in “MPG”. Estimated fuel range (RANGE) The estimated distance that can be traveled un- der the current riding conditions with the remain- ing fuel. Coolant temperature (COOLANT) The coolant temperature is displayed from –30 ° C (–22 ° F) to 130 ° C (266 ° F) in 1 ° C (1 ° F) in- crements. TIP • When using Celsius, the coolant temperature display will read “–30” when the vehicle coolant temperature is below –30 ° C. • When using Fahrenheit, the coolant tempera- ture display will read “–22” when the vehicle coolant temperature is below –22 ° F. • If the vehicle coolant temperature is too high the coolant temperature display will read “Hi”. Air temperature (AIR) The air temperature is displayed from –9 ° C (15 ° F) to 50 ° C (122 ° F) in 1 ° C (1 ° F) increments. The temperature displayed may vary from the actual ambient temperature. TIP • “---” will be displayed if the detected tempera- ture is lower than –9 ° C (15 ° F). • “---” will be displayed if the detected tempera- ture is higher than 50 ° C (122 ° F). Trip timer (TRIP TIME) Displays the engine running time. Fuel Meter The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear from “F” (full) towards “E” (empty) as the fuel level decreases. When the last segment starts flashing, refuel as soon as possible. NOTICE ECAE0121 Do not let the vehicle run completely out of fuel. This may cause damage to the catalytic converter. 1-6 FEATURES Fastest lap time (FASTEST) (for MT09SPR/ MT09SPRC) Indicates the fastest lap time recorded since the lap timer was started. If no laps have been re- corded, it will read 00:00.00. Latest lap time (LATEST) (for MT09SPR/ MT09SPRC) Indicates the latest lap time recorded. If no laps have been recorded, it will read 00:00.00. Warning and indicator icons Low fuel indicator “ ” This icon comes on when approximately 2.5 L (0.66 US gal, 0.55 Imp.gal) of fuel remains in the tank. Coolant temperature warning “ ” This icon appears when the coolant temperature is high. Stop the vehicle and turn off the engine. Allow the engine to cool. NOTICE ECA10022 Do not continue to operate the engine if it is overheating. Oil pressure warning “ ” This icon appears when the engine oil pressure is low. When the vehicle is first turned on, engine oil pressure has yet to build, so this indicator will come on and stay on until the engine has been started. TIP If a malfunction is detected, this icon will flash re- peatedly. NOTICE ECA26410 Do not continue to operate the engine if the oil pressure is low. Auxiliary system warning “ ” This icon appears if a problem is detected in a system not related to the engine. Quick shift indicator “QS” This icon and accompanying arrow icons indi- cate the status of the quick shifter. Respective arrow icon off: the quick shifter is dis- abled. “ ”: the system is active for upshifts but cannot currently quickshift. “ ”: the system is active for downshifts but can- not currently quickshift. “ ”: quick upshift available. “ ”: quick downshift available. TIP The upshift and downshift functions are inde- pendent and can be activated separately in the menu system. Network connectivity indicator “ ” (except TRACK) This icon indicates the connected smartphone’s network connection status. Icon off: No smartphone connected. : A smartphone is connected but has no net- work connectivity. : A smartphone is connected and has network connectivity. The icon segments indicate the sig- nal strength. TIP This icon may not operate with some smart- phone models, even if the connected smart- phone has network connectivity. Smartphone battery level indicator “ ” (except TRACK) This icon indicates the connected smartphone’s battery level. Icon off: No smartphone connected. : The center bar moves up and down to indi- cate the battery level. : Smartphone is charging. TIP The battery level indicated by the icon may not always be consistent with the battery level dis- played on the smartphone. Headset indicator “ ” (except TRACK) This icon comes on if a Bluetooth headset is connected to the smartphone. TIP For some smartphones, this icon may go off during phone calls. MPH 1-7 FEATURES My Ride app indicator “ ” (except TRACK) This icon comes on when the My Ride app is successfully connected to the vehicle. : The icon turns yellow when the connected smartphone becomes overheated. TIP Depending on the smartphone, the icon may re- main yellow even after the smartphone is no lon- ger overheating. Navigation connection indicator “ ” (except TRACK) This icon comes on when the Garmin Street- Cross app is connected. Telephone indicator “ ”/“ ” (except TRACK) This icon comes on green when there is an ac- tive call and red when there is a recent missed call. The missed call icon will disappear when the recent contact list is opened at “ Applica- tions” > “Phone” in the menu system. Notification indicator “ ” (except TRACK) This icon comes on when the connected smart- phone receives an SNS, Email or other notifica- tion. After that, the icon stays on until you turn the vehicle off. Check the notifications by navi- gating to “ Applications” > “Notification” in the menu system. TIP • This function works only when a smartphone is connected to the CCU via the My Ride app. • Permission to access notifications must be granted to the My Ride app on your smart- phone. Grip warmer indicator “ ” (except TRACK) (if equipped) The grip warmers can be used when the engine is running. There are 3 customizable tempera- ture presets that can be customized between 10 different temperature levels. The icon displays the current temperature set- ting: : Grip warmer off : Low preset : Medium preset : High preset NOTICE ECA17932 • Be sure to wear gloves when using the grip warmers. • Do not use the grip warmers in warm weather. • If the handlebar grip or throttle grip be- comes worn or damaged, stop using the grip warmers and replace the grips. BC indicator “ ” This icon comes on if “BC” (brake control sys- tem) is deactivated. NOTICE ECA28560 When turning the main switch on, avoid any movement or vibration of the vehicle as it may interfere with the initialization of the IMU. If this occurs, the brake control system will not operate and the BC indicator will come on until the IMU can initialize. SCS indicator “ ” This icon comes on if “SCS” (slide control sys- tem) is deactivated. LIF indicator “ ” This icon comes on if the “LIF” (lift control sys- tem) is deactivated. BSR indicator “ ” This icon comes on if the “BSR” (back slip regu- lator) is deactivated. REAR ABS OFF indicator “ ” (for MT09SPR/ MT09SPRC) This icon comes on to indicate that “REAR ABS OFF” has been selected in the menu system and the rear wheel anti-lock braking system is dis- abled. Cruise control indicator “ / / ” (except TRACK) This icon comes on if the cruise control system is on standby, turns green when the system is ac- tive, or amber if there is an error. Set speed indicator “ / ” (except TRACK) This indicator displays the current set speed of the cruise control system. This icon comes on if the cruise control system is on standby and turns green when the system is active. Coolant temperature display (TRACK) (for MT09SPR/MT09SPRC) The coolant temperature is displayed from –30 ° C (–22 ° F) to 130 ° C (266 ° F) in 1 ° C (1 ° F) in- crements. 1-8 FEATURES TIP • When using Celsius, the coolant temperature display will read “– 30” when the vehicle cool- ant temperature is below –30 ° C. • When using Fahrenheit, the coolant tempera- ture display will read “–22” when the vehicle coolant temperature is below –22 ° F. • If the vehicle coolant temperature is too high the coolant temperature display will read “Hi”. Lap timer (TRACK) (for MT09SPR/MT09SPRC) This stopwatch function is controlled using the menu system and the dimmer/pass switch. In TRACK theme, open the menu system and select “ Timer Ready”. The menu will exit to the main display and the “:” and “.” in the lap timer will blink to indicate the lap timer is on standby. Press the dimmer/pass switch down towards “PASS” to start the timer. Each press of the dimmer/pass switch will in- crease the lap count by 1 and reset the current lap timer. To stop the lap timer, open the menu system and select “ Timer Stop” and the timer will re- turn to standby. The lap timer can be resumed by selecting “ Timer Ready” in the menu system and once again pressing the dimmer/pass switch down to- wards “PASS”. To reset the lap timer and delete all recorded lap times and other lap data, navigate to “ TRACK Settings” > “Lap Reset” in the menu system. TIP The headlight does not flash when the dimmer/ pass switch is pressed in TRACK. Lap counter (TRACK) (for MT09SPR/ MT09SPRC) Counts the number of times the dimmer/pass switch is pressed down towards “PASS” to a maximum of 40 before resetting. Revolution peak hold indicator (TRACK) (for MT09SPR/MT09SPRC) This small bar momentarily appears within the tachometer to mark the most recent peak engine speed. Shift indicator (TRACK) (for MT09SPR/ MT09SPRC) A series of cells that sequentially come on and change color as engine speed increases. This indicator uses the same settings as the shift in- dicator light, which can be adjusted by navigat- ing to “ Settings” > “Shift Indicator” in the menu system. Navigation Display There are 3 display modes for route guidance: “Default View”, “Turn-by-Turn”, and “Turn List”. Default View In “Default View” mode: Operate the joystick up- down to zoom in/out. Turn List In “Turn List” mode: Operate the joystick up- down to scroll through the list of turns on the route. Turn-by-Turn 1-9 FEATURES In “Turn-by-Turn” mode: Operate the joystick left- right to cycle the information at the bottom of the display between distance remaining to destina- tion/estimated time to arrival and current location. Short press “ ” to open the menu system and navigate to “ Applications” > “Navigation” > “Change View” to switch between the display modes. TIP • If the Bluetooth connection becomes unstable, the navigation display may automatically change to the “Turn-by-Turn” mode or freeze with a loading animation. When the connection improves, the navigation display will return to the former setting. • For some smartphones, using the phone func- tion while navigation is in progress may display a connection error after returning to the naviga- tion display. If this happens, follow the instruc- tions on the display. • If the connected smartphone’s AI assistant function is deactivated in the smartphone’s set- tings, and a headset is also connected, a con- nection error may be displayed when using the navigation home display (iOS only). EAS33988 MENU SYSTEM The menu system for this vehicle is controlled with the joystick/home button on the left handle- bar. The first layer of the menu is a pop-up at the bot- tom of the main display. Deeper layers of the menu system are viewed using the minimized display view. To open the pop-up menu from the main display: Short press the home button “ ”. Menu system operation: • Operate the joystick left-right-updown to high- light and adjust menu items. • Short press “ ” to select an item. • Short press the home button “ ” to cancel/re- turn to previous. • Long press the home button “ ” to close the menu system. TIP When arrows appear “ ”/ “ ” a menu item, op- erating the joystick in the direction of the arrows will adjust the selected function. The pop-up menu is divided into the following main functions: 1. Pop-up menu 1 “Theme” Select the visual theme of the display. “Applications” Access the smartphone re- lated functions. “Grip Warmer” (if equipped) Control the grip warmers. “Vehicle Info” Reset/cycle the vehicle in- formation display items. “Settings” Adjust settings related to the vehicle’s operation. “Phone” (if call active) Open the telephone func- tion for an active call. “Music” Access simple pop-up au- dio player. “Navigation” Open the navigation dis- play. “Meter Display” Open the main display. “Turn-by-Turn” Activate Turn-by-Turn route guidance. “Turn-by-Turn OFF” De-activate Turn-by-Turn route guidance. “Timer Stop” (for MT09SPR/ MT09SPRC) Stops lap timer. “Timer Ready” (for MT09SPR/ MT09SPRC) Resets lap timer to stand- by. “TRACK Set- tings” (for MT09SPR/ MT09SPRC) Shift indicator and lap timer settings.