www.velocityengineers.com TOTAL COMMITMENT FOR BEST QUALITY & PROMPT AFTER SALES SERVICE Complete Solutions for Wire Drawing Machines, Wire Cable Plants & Accessories (Both Indian & Chinese) Velocity Engineers Pvt. Ltd. established itself as one of the India’s leading names in transparent trading of Wire Drawing Machines, Wire & Cable Machinery & Accessories with a promise of the quality products that stay ahead of time. We always focus on quality of the machines with a team of professional mechanical & electrical engineers with extensive experience. We take regular feedback from customers and make a long term business relationship with them. Velocity Engineers has witnessed a tremendous growth since its inception in the year 2010, Company performed smooth and efficient business even in toughest market condition. Our Philiosphy - “Let Nobel thoughts come from every side” - (Rigveda) We are open with both the hands to all innovative ideas and new technologies in our working. Our company is not limited to conventional way of working and accepts all new school of thoughts. Kaizen : refers to activities that continuously improve all functions and involve all employees from the top to the bottom line workers. We encourage continuous improvement in quality, technology, processes, productivity, safety, and workplace culture. Our company believes in Kaizen focuses on applying small, daily changes that result in major improvements over time. We focus on works by reducing waste and eliminating work processes that are overly difficult. All employees look for areas to improve and provide suggestions based on their observations and experience. Core Values 1. Commitment & determination 2. Immediacy & continuous learning 3. Flexibility & creativity 4. Team work We try to deliver “WOW” feeling through our products and services and are ready to embrace and drive change. We have created Fun and a Little Weirdness in our working environment. We also try to be Adventurous, Creative, and Open-Minded in our company and Pursue Growth and Learning. We try to Build Open and Honest Relationships with Communication with our clients and consider them to be d a Positive Team and Family Spirit. We believe in being Passionate and Determined in what we do. Our Main Products 1. Wire drawing machine 2. Cold welding machine 3. Lubricants and anti tarnish agents 4. Upward casting machine for Copper Rod & spares 5. Wire Enameling machine 6. Continuous extrusion machines 7. Wire Bunching machine 8. Wire Recycling machine 9. Ceramic parts and pulleys 10. Stepper Motors and Drivers 11. Wire Braiding Machine 12. Wire Cutting & Stripping Machine We have client base all over India and have manage to retain their trust and repeat orders. About Us Vaibhav Mittal Managing Director Table of Content 1. Upward Continuous Casting Machine 1 2. Rod Break Down (Tandem Type & Step Cone ) 2 3. Rod Break Down (Chinese) 3 4. Intermediate Wire Drawing Machine 4 5. Fine Wire Drawing Machine (24 Dies & 26 Dies) 5 6. Fine Wire Drawing Machine (VE-28 DHA) 6 7. Super Fine Wire Drawing Machine (24 VD) 6 8. Medium Fine Wire Drawing Machine (14 D & 18D) 7 9. Multiwire Fine Wire Drawing Machine (Double Wire) 8 10. Multiwire Fine Wire Drawing Machine With Annealing (Double Wire) 9 11. Fine Wire Drawing Machine with Online Annealer 10 12. Wire Drawing Spare Parts & Consumables 11 13. Wire Annealing & Tinning Machine 12 14. Wire Bunching Machine 13 15. Continuous Extrusion Machine/Confirm Machine 14 16. Wire Enameling Machine 15 17. Cold Welding Machine 16-17 18. Wire Braiding Machine 18 19. Wire Recycling Machine 19 20. Scrap Wire Cutting Machine 20 21. Wire Cutting & Stripping 21 22. Stepping Motors, Drivers & CNC Controllers 22 23. Wire Gauge Chart back inside 1. Machine used for the production of oxygen-free copper rods & brass rod for the wire and cable industry, with the outstanding properties of high conductivity and good draw ability. It can also be used to produce other copper alloy also. 2. Diameter of copper rod: from 8mm,12.5mm, 16mm, 20mm and 25mm etc. 3 Production: 3,000tons to 10,000tons per year 4 Number of strands : 4 to 18. Upward Continuous Casting Machine / Vertical Copper Casting for Copper Rod 1 Graphite Flakes 3295 Graphite dies (8,12.5,16, 20mm) Graphite Protection Cups Water coolers/ crystallziers Copper melting channel Ÿ Inner tube Ÿ Quick joint couplings Ÿ Thermocouple Ÿ Furnace ramming material complete & all other spare Other Consumables Spares & Consumables 1 Model No. RBDT9 RBDT11 RBDT13 No. of Capstan 8 + 1 10 + 1 12 + 1 Capstan Dia 450 mm 450 mm 450 mm Machine Reduction 22.22% 22.22% 22.22% Inlet Size 9.50mm 9.50mm 9.50mm ф ф ф (Al)/ 8.00 (Al)/ 8.00 (Al)/ 8.00 ф ф ф mm (Cu) mm (Cu) mm (Cu) Outlet 2.70mm 2.00mm 1.60mm ф ф ф (Al)/ 2.30 (Al/)/ 1.60 (Al)/ 1.40 ф ф ф mm (Cu) mm (Cu) mm (Cu) Machine Speed 15 Speed- Speed- Mtr./Sec. 15 15 Mtr./Sec. Mtr./Sec. Motor HP Required 125 150 175 (Main Machine) Model No. RBDS5 RBDS5/2 RBDS5/3 No. of Capstan 4 + 1 4 + 1 4 + 1 Final Capstan 500 mm 500 mm 500 mm Diameter Machine Reduction 18 - 20% 18 - 20% 18 - 20% Inlet Size 9.50mm(Al)/ 9.50mm (Al)/ 9.50mm (Al)/ ф ф ф 8.00mm (Cu) 8.00mm (Cu) 8.00mm ф ф ф (Cu)Outlet 2.70mm (Al)/ 2.20mm (Al)/ 1.60mm (Al)/ ф ф ф 2.50mm (Cu) 1.80mm (Cu) 1.40mm (Cu) ф ф ф Machine Speed Capstan No. Capstan No. Capstan No. -11 (Speed- -13 (Speed- -15 (Speed- 4-5 Mtr./Sec.) 5-6 Mtr./Sec.) 6-8 Mtr./Sec.) Motor HP Required 100 125 125 Rod Break Down (Tandem Type) 2 Rod Break Down Machine (Four Spindle Step Cone Slip Type) 2A 2 Model Name 9D 13D No of dies 9 1 3 Inlet ф 8mm (CU) / ф 9.5mm (AL) ф 8mm (CU) / ф 9.5mm (AL) Outlet Ф 3.5mm - ф2.5mm (CU) ф 3.5mm- Ф 1.2mm - (CU) ф 4.6mm – ф 2.5mm – (AL) ф 4.6mm – ф 1.6mm – (AL) Max dia capstan Ф 450 ф 450 Main Motor 160 KW 350 KW/ 250 KW Spool Motor 15 KW 15 KW Speed 600 1500 Mechanical Reduction 20% 23.6% Transmission method By Gears By Gears Capstan Tungsten Coated Tungsten Coated Take up bobbin Ф 800 Ф 500- Ф 630 Annealer Optional Optional Rod Break Down (Chinese) 3 BENEFITS 1. High Production at least 3-4 times comparing to any Indian Machine 2. Low Power consumption, saves lot of energy up to 50% 3. Low Manpower Required 4. Lowe Maintenance and operator Interference 5. Low Sound levels and Vibration 6. Robust After sales Service 3 Intermediate Wire Drawing Machine (17D) 4 Intermediate Wire Drawing Machine with Annealer (17 DT) 4A 4 No of dies 17 Inlet Ф 3.2- Ф 2.5mm / (SWG 10- 13) Outlet Ф 1.2 – Ф 0.4mm / (SWG 18 - 26) Main Motor 37 KW Spool Motor 11 KW Annealing Power 72 KVA Speed 1500 Mechanical reduction 18% +12.5% Transmission method By Gears Capstan Tungsten Coated Take up bobbin Ф 500 - Ф 630 mm Capacity (100 – 400kg) No of dies 17 Inlet Ф 3.2- Ф 2.5mm / (SWG 10- 13) Outlet Ф 1.2 – Ф 0.4mm / (SWG 18 – 26) Main Motor 37 KW Spool Motor 11 KW Speed 1500 Mechanical reduction 18% +12.5% Transmission method By Gears Capstan Tungsten Coated Take up bobbin Ф 500 - Ф 630 mm Capacity (100 – 400kg) Fine Wire Drawing Machine (24 DW) 5 Fine Wire Drawing Machine (26 DW) 5A 5 No of dies 26 Inlet 1.6- 0.6mm ф ф (SWG16- 23) Outlet 0.5 – 0.1mm ф ф (SWG 25 - 42) Main Motor 18.5 KW/ 25 HP Spool Motor 3.7 KW / 5 HP Speed 2500 Mechanical reduction 13% +8% Transmission Timing Belt Capstan Ceramic Coated Take up bobbin 300mm Capacity (50 – 60kg) Machine Dimension 2300 L X1600 W x 1900 H Weight 2000 Kg No of dies 24 Inlet ф 1.4- ф 0.6mm (SWG 17- 23) Outlet ф 0.35 – ф 0.08mm (SWG 29 - 44) Main Motor 15 KW/ 20 HP Spool Motor 3.7 KW / 5 HP Speed 2500 MPM Mechanical 13% +8% reduction Transmission Flat Belt Capstan Ceramic Coated Take up 300mm bobbin Capacity (50 – 60kg) Machine Dimension 2300L X 1600W X 1900H Weight 2000 KG 5B 6 No of dies 24 Inlet ф 0.45- ф 0.12mm / (SWG 27 - 40) Outlet ф 0.04 – ф 0.12mm / (SWG 40 - 48) Main Motor 5 KW/ 7.5 HP Spool Motor 2.2 KW / 3 HP Speed 2000MPM Mechanical 9% + 6% reduction Transmission Flat Belt Capstan Ceramic Coated Take up 200mm bobbin Capacity (25 – 35kg) Machine Dimension 2300L X 1600W x 1900H Weight 2200 KG No of dies 28 Inlet 1.6- 0.6mm ф ф (SWG16- 23) Outlet 0.45 – 0.1mm ф ф (SWG 26 - 42) Main Motor 18.5 KW/ 25 HP Spool Motor 4 KW / 5 HP Speed 2500MPM Mechanical Reduction 13% +8% Transmission Triangular Belt (Timing, Flat & V) Capstan Ceramic Coated Take up 300mm-400mm bobbin Capacity (50 – 100kg) Machine Dimension 2300L X 1600W X 1900H Weight 2000 KG Fine Wire Drawing Machine (VE-28 DHA) Super Fine Wire Drawing Machine (24 VD) 5C 7 Fine Wire Drawing Machine (14 D) 5D No of dies 14 Inlet 1.6- 0.8mm ф ф (SWG 16 - 21) Outlet 0.6 – 0.25mm ф ф (SWG 23 - 33) Main Motor 15 KW/ 20 HP Spool Motor 3.7 KW / 5 HP Speed 1500MPM Mechanical reduction 15% +8% Transmission Flat Belt Capstan Ceramic Coated Take up bobbin 400mm Capacity (80 – 100kg) Machine Dimension 1950 L X 1100 W x 1750 H Weight 2200 Kg VE-18DHA FINE WIRE DRAWING MACHINE 5E No. of Dies 18 Inlet size Φ2.0 -1.2 mm (SWG 13-18) Outlet Φ0.800-Φ.25mm (SWG 22-35) Main motor 18.5 KW (AC) Take-up motor 4KW (AC) Drawing slip ratio 17%+8% Transmission Timing Belt Max drawing speed 1500M/MIN Take-up spool φ300 or φ400 (50– 100 Kg) 8 6 VE- 24 /2.1 Multiwire FINE WIRE DRAWING MACHINE (DOUBLE WIRE) Drawing dies No.: 24 × 2 Max inlet size: 2 × φ0.6 -1.2mm (SWG18-23) Outlet: 2 × Φ0.12-Φ0.35mm (SWG29-40) 1×Φ0.35-Φ0.5mm (SWG25-29) Fixed speed diameter: φ208 mm Drawing reduction: 15%+8% Max drawing speed: 1800MPM Main motor: 22 KW / 29HP Take-up spool: φ300*φ215*290mm (50KG) Take-up motor: 4KW / 7.5HP VE- 24 /2.1 Multiwire FINE WIRE DRAWING MACHINE WITH ANNEALING (DOUBLE WIRE) 6A 9 Drawing dies No.: 24 × 2 Max inlet size: 2 × φ0.6 -1.2mm (SWG18-23) Outlet: 2 × Φ0.12-Φ0.35mm (SWG29-40) 1×Φ0.35-Φ0.5mm (SWG25-29) Fixed speed diameter: φ208 mm Drawing reduction: 15%+8% Max drawing speed: 1800MPM Main motor: 22 KW / 29HP Take-up spool: φ300*φ215*290mm (50KG) Take-up motor: 4KW / 7.5HP Annealing voltage: 60V*350A (DC) Total power installation : 56 KVA Fine Wire Drawing Machine with Online Annealer 7 No of dies 24 Inlet ф 1.6- ф 0.6mm / (SWG16- 23) Outlet ф 0.5 – ф 0.08mm / (SWG 25 - 44) Main Motor 18. 5 KW/ 25 HP Spool Motor 3.7 KW / 5 HP Annealing Power 36 KVA Speed 2000 Mechanical reduction 13% +8% Transmission Timing Belt Capstan Ceramic Coated Take up bobbin 300mm Capacity (50 – 60kg) Machine Dimension 3300 L X1600 W x 1900 H Weight 3500 Kg 10 Wire Drawing Spare Parts & Consumables Wire Drawing Lubricant and Online Annealer Chemical for De Oxidation Ceramic Coated Step Cones & Capstans Ceramic Coated Aluminum Pulleys, Plastic Ceramic Pulley, Pigtails Frequency Drives Torque Motor Magnetic Break 11 Steel Bobbins, Payoff Fliers 630 Double layer bobbin Model Name 32 H 40 H Number of Wires 32 40 Production Diameter Ф 0.1 - Ф 0.32 mm Ф 0.1 - Ф 0.5 mm Annealing ovenLength 4.5 m 6 m Take up method Torque Motor Torque Motor Total Power 76.5 KW 76.5 KW Spool Motor 15 KW 15 KW Speed 300 MPM 300 MPM Take up bobbin PT 5-25 PT 5-25 Capacity Annealer Tubular Tubular Wire Annealing & Tinning Machine (Continuous Annealing & Tinning Machine) 8 12 Wire Bunching Machine suitable to twist solid and cellular insulated conductors with minimum running tension. Machine can run on high speed due to oil lubricant adopted, advance touch screen and programmable controller, variable frequency control technology. Wire Bunching Machines High Speed Stranding Machine 9 Model available: 400 P 500 P 650 P Max Rotation 3000MPM 2500MPM 2000MPM Inlet Wire dia 0.08mm-0.35mm 0.08mm-0.45mm 0.18mm-0.62mm Twisting Section 0.035mm2 -1.5mm2 0.035mm2 – 2.0mm2 0.18mm2 -6.0mm2 Main Motor 5.5 kw 5.5 kw 7.5 kw Spool dimension 400mm x L300mm 500mm x L320mm 650mm x L475mm 13 Models: TJ 250, TJ 300, TJ 350, TJ 400, TJ 630. Continuous Extrusion Machine used to produce copper bar, bus bar, pipe and etc. These machines are specially designed for the extrusion of copper and aluminum. Continuous Extrusion Machine/Confirm Machine 10 Consumables Extrusion Wheel Nose Die Chamber Side Wheel Chamber lid ,Press wheel ,Extrusion Block, Scraper ,Main shaft Sealing ring Main shaft bearing 14 It's specially for producing round enamelled wire (polyrethane, polyester, polyesteramide , polyurethane + nylon, polyester+ nylon). 1 Wire range: φ0 .03 - φ 0.25mm, φ 0.1- φ 0.3mm, φ 0.20 〜 φ 0.60mm 2 Total lines ： 18, 24, 28, 32 3. Coating passes ： 10 passes(8+2) 4 Wire pitch ： 8 mm 5 Mechanical line speed ： Max 160m/min 6. Wind-up bobbin: PT15 〜 PT60 7 Take-up capacity: horizontal take-up single spindle 8 Total electric capacity ： 115KW- 140 KW Wire Enameling Machine 11 Copper & Aluminum Wire Enameling Machine High Production, low power consumption, cost effective 15 J1 Hand/Table Cold Welding Machines The range of wire: (Copper) 0.10 - 0.50 mm (SWG 25 – 42) (Aluminum) 0.10 - 0.50 mm (SWG 25 – 42) Cold Welding Machine 12 The range of wire: (Copper) 0.30 -1.20 mm (SWG 18- 30) (Aluminum) 0.30 - 1.40 mm (SWG 17 – 30) J2 Bench Mounted Welding Machine J1 - Cold Welding Dies J2 - Cold Welding Dies 16