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NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:44 Page 1 Rainwater Systems Issue 2 www.newplas.co.uk NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:44 Page 2 2 Contents Page Standard Gutters 4-9 • Easy to fit with a complete range of colour matched fittings • Choice of 4 designs • 10 year guarantee* • High gloss finish with a choice of up to 5 colours • Lightweight for ease of KM 508760 storage and transportation • Low maintenance • Durable and tough • Kitemarked SuperDeep 170 10-11 • Exceptionally strong components • High capacity super deep system for commercial application • Designed for high volume capture • Market leading flow capacity KM 508760 • Choice of downpipe sizes • 10 year guarantee* • High gloss finish in black and grey Cast Iron Effect Gutters 12-14 • Authentic cast iron look without the weight or cost • Choice of 3 designs • Square or round downpipes • Unique pipe fittings with built in saddle strap • Durable and tough *Excludes Caramel and Grey. Tel: 0845 9000 525 Fax: 0845 9000 524 Email: sales@newplas.co.uk Web: www.newplas.co.uk Unit 1 Sandown Enterprise Park Sandown Road, Derby DE24 8SR NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:45 Page 3 3 NewPlas has an extensive range of Rainwater products that is ideal for builders merchants and PVC stockists. NewPlas is easy to deal with having a straight forward pricing structure and a national delivery service with low minimum order levels. SuperDeep170 market leading NewPlas can be specified with capacity, super confidence. The technical team strong are there to help with questions components KM 508760 concerning flow rates and installation procedures. NewPlas installers have a wide choice of rainwater products, Cast Iron Effect and the quality and fit of the Rise/Fall Brackets are galvanised or zinc complete system clipping system is widely plated for excellent water resistance. with bespoke regarded as excellent. components for an authentic cast iron appearance. Accessories rise & fall bracket (half round) side rafter bracket code pk colours code pk colours KFRB 10 KFSRB 10 rise & fall bracket (square) top rafter bracket KFRBS 10 KFTRB 10 rise & fall bracket (universal) rainwater diverter and leaf trap KFRBU 10 KFRD1 1 W, BL hopper (square/round) Metal brackets are galvanised or zinc plated KFHS1 10 W, BL, BR, for excellent water resistance. C, GY, AG www.newplas.co.uk NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:46 Page 4 4 Height Width Flow Rate Area Drained Down Pipe Half Round Gutter 50mm 112mm 0.9 l/s 43m2 Round (P8) running stopend external outlet outlet stopend 90º angle or 135º angle uses 68mm round downpipe system union fascia 135º angle see page 8 bracket bracket internal stopend half round gutter running outlet code pk colours code pk colours KFG4 6x4m W, BL, BR, KFO1 20 W, BL, BR, GY, GY KFG5 6x5m W, BL 90º angle stopend outlet KFA1 20 W, BL, BR, KFO2 20 W, BL, BR, GY GY 135º angle reversible gutter adaptors KFA2 20 W, BL, BR, round/square KFDS3 10 W, BL, BR GY round/deep KFD9 1 W, BL, BR external/internal stopends handed round/ogee gutter adaptors KFE1 100 *ogee/round OGR1 1 W, BL, BR ext W, BL, BR, KFE2 20 GY *round/ogee OGR2 1 W, BL, BR int fascia bracket side rafter / top rafter bracket KFK1 100 W, BL, BR, KFSRB 10 GY side top KFTRB 10 union bracket hopper (square/round) KFU1 30 W, BL, BR, KFHS1 10 W, BL, BR, GY C, GY, AG *Gutter adaptors - description denotes which side each section h 150 x w 247 x d 165mm is on when looking at the building. Add suffix as follows for colours: W=White, BL=Black, BR=Brown, C=Caramel, AG = Anthracite Grey (RAL 7016), GY = Grey Note: Please order as single items but in multiples of pack quantity only NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:47 Page 5 Height Width Flow Rate Area Drained Down Pipe 5 57mm 117mm 1.6 l/s 76m2 Round/Square (P8/9) Square Gutter stopend running outlet outlet 90º angle or 135º angle fascia bracket union bracket uses 68mm round or 65mm square downpipe system internal external see pages 8/9 stopend stopend square gutter running outlet code pk colours code pk colours KFGS4 6x4m W, BL, BR, C KFOS1 20 W, BL, BR, C KFGS5 6x5m W, BL, BR 90º angle stopend outlet KFAS1 10 W, BL, BR, KFOS2 20 W, BL, BR, C C 135º angle reversible gutter adaptors KFAS2 10 W, BL, BR, square/round KFDS3 10 W, BL, BR C square/deep KFD10 1 W, BL, BR external/internal stopends handed round/ogee gutter adaptors KFES1 100 W, BL, BR, C *ogee/square OGS1 1 W, BL, BR ext int KFES2 20 W, BL, BR *square/ogee OGS2 1 W, BL, BR fascia bracket side rafter bracket KFKS1 100 W, BL, BR, C KFSRB 10 union bracket top rafter bracket KFUS1 30 W, BL, BR, C KFTRB 10 www.newplas.co.uk NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:49 Page 6 6 Height Width Flow Rate Area Drained Down Pipe Ogee Gutter 70mm 120mm 2.2 l/s 105m2 Round/Square (P8/9) running stopend outlet oulet 90º angle or 135º angle or fascia 150º angle bracket top hung bracket external union stopend bracket uses 68mm round or 65mm square downpipe system see pages 8/9 ogee gutter gutter brackets code pk colours code pk colours OGG4 4x4m W, BL, fascia OGK1 100 BR, C W, BL, top hung OGK2 20 BR, C 90º & 135º internal angle running outlet OGA1 10 OGO1 10 W, BL, W, BL, BR, C OGA3 10 BR, C 90º external angle stopend outlets OGA2 10 W, BL, OGO2 (R) 10 BR, C W, BL, L/H BR, C R/H OGO3 (L) 10 135º & 150º external angles handed ogee/deep gutter adaptors 135º OGA4 10 *ogee/deep OGD1 1 W, BL, W, BL, 150º OGA5 4 BR, C *deep/ogee OGD2 1 BR union bracket handed square/ogee gutter adaptors OGU1 8 W, BL, *ogee/square OGS1 1 BR, C W, BL, *square/ogee OGS2 1 BR external stopend handed round/ogee gutter adaptors OGE1 (L) 10 W, BL, *ogee/round OGR1 1 L/H W, BL, OGE2 (R) BR, C *round/ogee OGR2 1 BR R/H *Gutter adaptors - description denotes which side each section is on when looking at the building. Add suffix as follows for colours: W=White, BL=Black, BR=Brown, C=Caramel, AG = Anthracite Grey (RAL 7016), GY = Grey Note: Please order as single items but in multiples of pack quantity only NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:49 Page 7 Height Width Flow Rate Area Drained Down Pipe 7 71mm 114mm 1.8 l/s 86m2 Round (P8) Deep Gutter fascia bracket running internal outlet stopend 90º angle or 135º angle uses 68mm round downpipe system see page 8 union external bracket stopend deep gutter fascia bracket code pk colours code pk colours KDG4 6x4m W, BL, KDK1 100 W, BL, BR, AG BR, AG 90º angle running outlet KDA1 4 W, BL, KDO1 10 W, BL, BR, AG BR, AG 135º angle union bracket KDA2 4 W, BL, KDU1 10 W, BL, BR, AG BR, AG internal/external stopend KDE1 10 accessories W, BL, KDE2 10 BR, AG reversible gutter adaptors rainwater diverter and leaf trap deep/round KFD9 1 KFRD1 1 W, BL W, BL, deep/square KFD10 1 BR handed ogee/deep gutter adaptors hopper (square/round) *ogee/deep OGD1 1 KFHS1 10 W, BL, W, BL, BR, C, *deep/ogee OGD2 1 BR GY, AG h 150 x w 247 x d 165mm www.newplas.co.uk NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:49 Page 8 8 • 68mm diameter • use with half round, square, ogee & deep Round Down Pipe round down pipe code pk colours running outlet hopper 2.5m KFP25 6 W, BL, BR, GY, AG 4m KFP4 6 W, BL, BR, AG 5.5m KFP55 6 W, BL, BR, GY, AG 92.5º offset bend KFB1 20 W, BL, BR, GY, AG h 150 x w 247 x d 165mm 112.5º offset bend 112.5º offset bend 92.5º offset KFB2 30 W, BL, BR, bend GY, AG shoe KFB3 30 W, BL, BR, GY, AG pipe clip pipe clip KFC1 100 W, BL, BR, GY, AG pipe socket concealed fixing pipe clip concealed fixing pipe clip OGC3 10 W, BL, BR 112.5º branch square/round hopper KFHS1 10 W, BL, BR, C, GY, AG pipe socket downpipe KFS1 20 W, BL, BR, GY, AG round access pipe 112.5º branch KFY1 10 W, BL, BR, GY, AG square/round down pipe adaptor shoe KFDS2 10 W, BL, BR, C round access pipe Add suffix as follows for colours: W=White, BL=Black, BR=Brown, C=Caramel, AG = Anthracite Grey (RAL 7016), GY = Grey KFAP 1 W, BL, BR Note: Please order as single items but in multiples of pack quantity only NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:50 Page 9 • 65mm x 65mm 9 • use with square and ogee Square Down Pipe square down pipe code pk colours running 2.5m KFPS2 6 W, BL, BR, outlet 5 C 4m KFPS4 6 W, BL, BR 5.5m KFPS55 6 W, BL, BR, C 92.5º offset bend KFBS1 20 W, BL, BR, C 112.5º offset bend 112.5º offset bends KFBS2 30 W, BL, BR, C shoe KFBS3 30 W, BL, BR, C pipe clip pipe clip pipe clip 92.5º offset KFCS1 100 W, BL, BR, bend C (flush) pipe socket pipe clip (flush) KFCS2 100 W, BL, BR, C 112.5º branch hopper (square/round) KFHS1 10 W, BL, BR, C, GY, AG downpipe pipe socket square access KFSS1 20 W, BL, BR, pipe C 112.5º branch KFYS1 10 W, BL, BR, C shoe square/round down pipe adaptor KFDS2 10 W, BL, BR, C square access pipe KFSAP 1 W, BL, BR www.newplas.co.uk NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:50 Page 10 10 SuperDeep 170 SuperDeep 170 is a super tough, high capacity gutter for Single fascia bracket fixed to cellular use on commercial buildings, PvC fascia with 30mm x No.10 stain- less steel screws, supporting approx- hotels, flats and any structure imately 125kg. that has a large roof area. Tough Construction SuperDeep 170 has a high material content that ensures it can easily contain the weight of water that could potentially flow into its huge gutter profile. Each fascia bracket is capable of supporting over 125kg and the union can take over half as much again. The gutter angles have been produced as individual internal and external versions. This allows positive fixing of each unit to the fascia board. High Capacity SuperDeep 170 is one of the largest and toughest commercial rainwater systems available. At 170mm from rim to rim SuperDeep 170 has a huge reservoir and is designed to move water rapidly into and down a 100mm or 110mm down pipe. SuperDeep 170 has an independently tested, 1 market leading flow rate of 4.3 litres per second. ( conventional deep flow • Ultra tough, thick-wall system (see page 7) • 170mm high capacity commercial system • White core reduces heat absorbtion • Uses 100mm or 110mm downpipe SuperDeep 170 • Internal and external versions of angles • Fix fascia brackets at maximum 600mm centres • Kitemark KM508760 to BS EN 607:2004 and BS EN 1462:2004 Add suffix as follows for colours: BL=Black, GY=Grey Note: Please order as single items but in multiples of pack quantity only KM 508760 NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:50 Page 11 Height Width Flow Rate Area Drained Down Pipe 11 108mm 170mm 4.3 l/s 205m2 Soil SuperDeep 170 fascia bracket union 90º internal angle running also outlet 90º external angle external stopend internal stopend 45º bend (dou- ble socket) code pk gutter (4m) KCG4 4 45º bend (single socket) 90º external angle KCA1 1 90º internal angle KCA2 1 Pipe Clip external stopend KCE1 1 internal stopend KCE2 1 110mm pipe (single socket) fascia bracket KCK1 1 running outlet KCO1 1 union KCU1 1 hopper 110mm pipe (single socket) S1 1 h 200 x w 280 x d 160mm pipe clip S22 1 45º junction (dou- 45º bend (double socket) S4 1 ble socket) 45º bend (single socket) S8 1 45º branch (double socket) S15 1 45º branch (triple socket) S13 1 Shoe coupler S16 1 hopper KCH2 1 shoe S26 1 A full range of downpipe compatible components is shown on pages 22 & 23 Add suffix as follows for colours: BL=Black, GY=Grey www.newplas.co.uk NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:51 Page 12 12 Cast Iron Effect Height Width Flow Rate Area Drained Down Pipe Half Round Gutter 50mm 112mm 0.9 l/s 43m2 Round running outlet stopend outlet 90º angle or 135º angle external fascia union stopend bracket bracket 112.5º internal offset stopend bend 92.5º offset code pk bend gutter (4m) KFG4 1 pipe clip 90º angle KFA1 1 pipe socket 135º angle KFA2 1 external stopend KFE1 1 Cast Iron Effect internal stopend KFE2 1 112.5º Complete system with be- branch spoke components for an fascia bracket KFK1 1 authentic cast iron appear- ance. running outlet KFO1 1 stopend outlet KFO2 1 downpipe union bracket KFU1 1 round downpipe (2.5m) KFP25 1 92.5º offset bend KFB1 1 112.5º offset bend KFB2 1 shoe shoe with lugs KFB4 1 pipe clip with lugs KFC2 1 hopper with lugs KFHS2 1 pipe socket with lugs KFS2 1 112.5º branch KFY1 1 Cast Effect Hopper Add suffix as follows for colours: CB=Cast Black h 258 x w 312 x d 210mm NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:51 Page 13 Height Width Flow Rate Area Drained Down Pipe Cast Iron Effect 13 70mm 170mm 2.2 l/s 105m2 Round/Square Ogee Gutter fascia bracket stopend outlet 90º angle or 135º angle running union outlet bracket external stopend code pk 92.5º gutter (4m) OGG4 1 offset bend available 90º external angle OGA2 1 112.5º offset 90º internal angle OGA1 1 bend 135º external angle OGA4 1 pipe clip 135º internal angle OGA3 1 external stopend (R/H) OGE2 1 pipe socket external stopend (L/H) OGE1 1 fascia bracket OGK1 1 112.5º running outlet OGO1 1 branch stopend outlet (R/H) OGO2 1 stopend outlet (L/H) OGO3 1 union bracket OGU1 1 downpipe square downpipe (2.5m) KFPS25 1 112.5º offset bend KFBS2 1 92.5º offset bend KFBS1 1 shoe shoe with lugs KFBS5 1 pipe clip with lugs KFCS4 1 pipe socket with lugs KFSS2 1 112.5º branch KFYS1 1 hopper with lugs KFHS2 1 www.newplas.co.uk NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:51 Page 14 14 Cast Iron Effect Height Width Flow Rate Area Drained Down Pipe Deep Gutter 71mm 114mm 1.8 l/s 86m2 Round running outlet internal stopend 90º angle or 135º angle external fascia union stopend bracket bracket code pk 112.5º offset bend gutter (4m) KDG4 1 90º angle KDA1 1 92.5º offset 135º angle KDA2 1 bend external stopend KDE1 1 pipe clip internal stopend KDE2 1 pipe socket fascia bracket KDK1 1 running outlet KDO1 1 union bracket KDU1 1 112.5º branch round downpipe (2.5m) KFP25 1 92.5º offset bend KFB1 1 112.5º offset bend KFB2 1 downpipe shoe with lugs KFB4 1 pipe clip with lugs KFC2 1 hopper with lugs KFHS2 1 shoe pipe socket with lugs KFS2 1 112.5º branch KFY1 1 Add suffix as follows for colours: CB=Cast Black NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:51 Page 15 15 Specification & Installation Guide for Guttering How much water? Installation The gutter system must be able to drain the roof during an • Fascia brackets must be used within 150mm of both sides unusually heavy rainfall event which lasts at least two min- of any gutter fitting. utes. • Use all fixing positions on all unions, angles and outlets for all BS12056 shows how to work out the amount of rainwater systems. (in litres per second) that could run off a roof. • Whilst it is best practice to make use of all available fixing The roof area is multiplied by the amount of water running holes off each square metre of the roof area in litres per second. for gutter brackets, the specification in the table (below) may be adopted. Ensure the fixings are long enough to Volume of water coming off a roof = A x B where: penetrate the rear face of the board. If the cellular PVC fascia board is less than 16mm thick, install a backing A = 0.021 litres per second. board to accept gutter bracket fixings.The gutter should B = the effective roof area, calculated as follows: be fitted as high as possible but not such that the outer edge projects above the line of the roof. (W+H/2) x L or L x W x Pitch factor (see table) • For all gutters, the tile overhang from the fascia board should not be more than 50mm. Roof Pitch Pitch Factor 10º 1.088 • Where over fascia ventilation is used, it may be necessary 20º 1.182 to use a gutter spacer and height adjuster bracket in con- 30º 1.288 junction with fascia brackets to ensure the gutter is fitted H in the optimum position. 40º 1.419 Specifications for gutter bracket fixings Max dis- L Snowfall / W Gutter Normal / Shel- tance be- W = eaves to below the ridge Exposed Type tered Areas tween H = vertical height from eaves to ridge Areas brackets L = length of roof section Round 2 x 25 x 4mm 2 x 25 x 5mm 1m or 1 x 32 x 5mm Which Gutter to Choose 2 x 25 x 4mm Compare the result of the calculation (AxB) with the flow Square 2 x 25 x 5mm 1m or 1 x 32 x 5mm capacity of the Kayflow systems available. Please note the following: 2 x 25 x 4mm Deepflow 2 x 25 x 5mm 800mm or 1 x 32 x 5mm 1. Reduce flow rates of gutters with angles by 15%. 2 x 25 x 4mm Ogee 2 x 25 x 5mm 800mm 2. Gutter sections longer than 50 x the height of water or 1 x 32 x 5mm when the gutter is full have a reduced flow rate. 2 x 25 x 4mm or 3 x 32 x SuperDeep 170 600mm 1 x 32 x 6.5mm 6.5mm 3. Gutters are laid level - this can be up to 3mm fall per metre. Cast Effect 2 x 25 x 4mm 3 x 25 x 5mm 1m 4. Centrally placed outlets drain a much larger volume of (4mm = 8 gauge, 5mm = 10 gauge, 6.5mm = 12 gauge stainless steel pan head water. screw) System Specifications (All flow rates have been independently established through physical testing to BS 12056-3:2000) Gutter Type Flow rate End Outlet Area ‘Short’ length Downpipe (gutter laid level) Drained gutter Round 0.9l/s 43m2 2.4m 68mm Round Square 1.6l/s 76m2 2.7m 68mm Round, 65mm Square Deepflow 1.8l/s 86m2 3.4m 68mm Round Ogee 2.2l/s 105m2 3.4m 68mm Round, 65mm Square SuperDeep 170 4.3l/s 205m2 5.45m 100/110mm Round Cast Effect Round 0.9l/s 43m2 2.4m 68mm Round Cast Effect Ogee 2.2l/s 105m2 3.4m 68mm Round, 65mm Square Cast Effect Deep 1.8l/s 86m2 3.4m 68mm Round Snow Loading In locations where heavy snowfall is common, fixing centres for gutter brackets should be reduced to 600mm for all Kayflow systems. In addition all fixing holes should be used on all brackets and the use of snowboards is recommended where appropriate. For further advice on the specification and installation of Kayflow gutters please email:info@kayflow.co.uk or call 01827 317200 www.newplas.co.uk NewPlas_Rainwater_Bro.qxp_Layout 1 23/03/2018 07:51 Page 16 Tel: 0845 9000 525 Fax: 0845 9000 524 Email: sales@newplas.co.uk Web: www.newplas.co.uk Unit 1 Sandown Enterprise Park Sandown Road, Derby DE24 8SR