(See next page for revision ) SERVICE MANUAL (UNIQUE) ORIGINAL MANUAL ISSUE DATE: 2019.05 9-888-762-A5 LCD TV Sony EMCS (M) Sdn. Bhd., SVPM © 2019.12 Conditions of Use: (1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden. (2) Only the Authorized Servicer’s officers, employees or subcontractors (including their officers and employees) whose duties justify a need-to-know and who have agreed to hold confidential this information (collectively hereinafter the ”Permitted users”) are permitted to access and use this information. To disclose or disseminate to any person other than the Permitted users is forbidden. (3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in Section (1) above. (4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written permission of the author. (Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.) (5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address: somk-gcs-tissnexim-adm@jp.sony.com (6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information. Revision of Information: This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before using it. GN5UR CHASSIS Segment : SB / SBL2 / SB2H SYS SET 2020/03/13 23:36:32 (GMT+09:00) Version Date Subject 1 2019.01 1 st Issue 2 2019.04 Add model 85 inch 3 2019.05 Model Addition, 55”/65”/75”/85” BR6 (pg. 3, TOC, Sect. 1, 2 & 3) 4 2019.10 Update Smart Core information ( pg171 ) 5 2019.12 1. Update 85” Speaker Ref.No ( pg164) and description (pg165) 2. Add SBL2 49” and SB2H 85” models ( pg 3, 173-182) REVISION HISTORY SYS SET 2020/03/13 23:36:32 (GMT+09:00) MODEL LISTS MODEL REMOTE DESTINATION XBR-55X950G RMF-TX600U RMF-TX500U UC2, LA1 XBR-55X955G RMF-TX500B LA8 , BR6 XBR-55X957G RMF-TX500B CO1 XBR-65X950G RMF-TX600U RMF-TX500U UC2, LA1 XBR-65X955G RMF-TX500B LA8 , BR6 XBR-65X957G RMF-TX500B CO1 XBR-75X950G RMF-TX600U RMF-TX500U UC2, LA1 XBR-75X955G RMF-TX500B LA8 , BR6 XBR-75X957G RMF-TX500B CO1 XBR-85X950G RMF-TX600U RMF-TX500U UC2, LA1 XBR-85X955G RMF-TX500B BR6 MODEL REMOTE DESTINATION [FY20 Mk2 Models ] XBR-49X950H RMF-TX500U UCM XBR-85X950H RMF-TX500U UCM SYS SET 2020/03/13 23:36:32 (GMT+09:00) TABLE OF CONTENTS 4 Please refer Service Manual – Common for below information : General Safety Notes Self Diagnostic Function Triage Chart Troubleshooting, Troubleshooting reference Adjustments Diagrams : Block Diagram , Connector Diagram Panel and TV Set Handling Note: Pictures provided in this manual may have difference from actual sets. Section Title Page 1. DISASSEMBLY AND REMOVAL CAUTION 1-1. Rear Cover Disassemble Method 5 1-2. Speaker Cover Disassemble Method 9 2. DIAGRAMS 2-1. Circuit Board Location 12 2-2. Wire Dressing XBR-55X9*G (Except XBR-55X955G(BR6)) 14 XBR-55X955G(BR6) 30 XBR-65X9*G (Except XBR-65X955G(BR6)) 46 XBR-65X955G(BR6) 60 XBR-75X9*G (Except XBR-75X955G(BR6)) 75 XBR-75X955G(BR6) 95 XBR-85X9*G 117 3. EXPLODED VIEWS AND PARTS LIST 3-1. TV Sizes XBR-55X9*G 138 XBR-65X9*G 146 XBR-75X9*G 154 XBR-85X9*G 163 3-2. Smart Core 170 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 1-1 Rear Cover Disassemble Method DISASSEMBLY AND REMOVAL CAUTION 5 SBL2 49” 1. Remove the screw of Rear Cover 396.8 251.6 371.8 236.7 132.9 128.2 2. Pull up at Screw area on RC and unhook on RC. (please see next page for the position of hook) Unhook both side and terminal area Hook Position 3. You can disassemble RC by sliding up. Unhook at top side SYS SET 2020/03/13 23:36:32 (GMT+09:00) 1-1 Rear Cover Disassemble Method SECTION 1 DISASSEMBLY AND REMOVAL CAUTION 6 Unhook both side and terminal area Screw area 1. Remove the screw of Rear Cover and remove AC-Cover/AC-cord. 2. Pull up at Screw area on Rear Cover and unhook on Rear Cover (please see next page for the position of hook) 3. You can disassemble Rear Cover by sliding down. Unhook at top side Front Just pulling to backside to unlock Sliding down to unlock Front SB 55”/65”/75” SYS SET 2020/03/13 23:36:32 (GMT+09:00) 1-1 Rear Cover Disassemble Method SECTION 1 DISASSEMBLY AND REMOVAL CAUTION 7 SB 85” 1. Remove the screw of Rear Cover, Under Cover and AC-cord. 3. Pull up at Screw area on Rear Cover and unhook on Rear Cover.(please see next page for the position of hook) 3. You can disassemble Rear Cover by sliding down. Unhook at top side Unhook both side and terminal area Screw area 2. Pull up at Screw area on Under Cover. Then remove Under Cover. Front Sliding down to unlock SYS SET 2020/03/13 23:36:32 (GMT+09:00) Hook Position (SB(55)) 8 Hook Position (SB(65)) SYS SET 2020/03/13 23:36:32 (GMT+09:00) Hook Position (SB(75)) 9 Hook Position (SB(85)) 288.5 340.5 421.5 212 580.5 661.5 713.5 794.5 134.4 288.5 340.5 421.5 212 580.5 661.5 713.5 794.5 134.4 554.6 667.8 341.6 346.3 450.1 779.7 609.8 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 10 1-2 Speaker Cover Disassemble Method 2. Slide the SP cover hook sideways to remove it. (please see page 10 for the position of hook) Front Front If you pull the direction of the arrow, the lock will be released. If you pull the direction of the arrow, the lock will be released. Hook location 3. After you remove the hook, pull it up. 1. Remove the screw of SP Cover L/R. (please see page 9 for the position of screw) SYS SET 2020/03/13 23:36:32 (GMT+09:00) 11 Rear view left side Rear view right side ● Screw position(SB(55)) red circle ● Screw position(SB(65)) red circle ● Screw position(SB(75)) red circle ● Screw position(SB(85)) red circle ● SBL2 49” has no screw. Screw Position SYS SET 2020/03/13 23:36:32 (GMT+09:00) 12 Rear view left side Rear view right side ● Hook position(SBL2(49)) Left side Rear view ● Hook position(SBL2(49)) Right side Hook Position ● Hook position(SB(55)) Yellow Squares ● Hook position(SB(65)) Yellow Squares ● Hook position(SB(75)) Yellow Squares ● Hook position(SB(85)) Yellow Squares SYS SET 2020/03/13 23:36:32 (GMT+09:00) SECTION 2 DIAGRAMS 2-1 Circuit Board Location 13 55” 65” 75” B* BOARD G85 BOARD WLAN/BT MODULE SWITCH UNIT G84 BOARD B* BOARD WLAN/BT MODULE SWITCH UNIT G* BOARD B* BOARD WLAN/BT MODULE SWITCH UNIT G* BOARD 85” B* BOARD G811A BOARD WLAN/BT MODULE SWITCH UNIT G810 BOARD SYS SET 2020/03/13 23:36:32 (GMT+09:00) SECTION 2 DIAGRAMS 2-1 Circuit Board Location 14 Smart Core (BGO) HS8_SB MOUNT WLAN/BT MODULE SWITCH UNIT B* BOARD G* BOARD 49” Smart Core (BGO M) HS11 HIR2 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 15 CONNECT FLEXIBLE FLAT CABLE 20P TAPE 2-2 Wire Dressing : 49” SYS SET 2020/03/13 23:36:32 (GMT+09:00) 16 CONNECT FLEXIBLE FLAT CABLE 41P TAPE 2-2 Wire Dressing : 49” SYS SET 2020/03/13 23:36:32 (GMT+09:00) 17 CONNECT FLEXIBLE FLAT CABLE 51P TAPE 2-2 Wire Dressing : 49” SYS SET 2020/03/13 23:36:32 (GMT+09:00) 18 CONNECTOR ASSY 14P TAPE 2-2 Wire Dressing : 49” SYS SET 2020/03/13 23:36:32 (GMT+09:00) 19 CONNECT HARNESS ASSY (PWR) CONNECT 2-2 Wire Dressing : 49” SYS SET 2020/03/13 23:36:32 (GMT+09:00) 20 WIRE DRESSING WIRE DRESSING 2-2 Wire Dressing : 49” SYS SET 2020/03/13 23:36:32 (GMT+09:00)