2020/03/13 23:36:32 (GMT+09:00) SERVICE MANUAL (UNIQUE) ORIGINAL MANUAL ISSUE DATE: 2019.05 GN5UR CHASSIS (See next page for revision ) Segment : SB / SBL2 / SB2H Conditions of Use: (1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden. (2) Only the Authorized Servicer’s officers, employees or subcontractors (including their officers and employees) whose duties justify a need-to-know and who have agreed to hold confidential this information (collectively hereinafter the ”Permitted users”) are permitted to access and use this information. To disclose or disseminate to any person other than the Permitted users is forbidden. 9-888-762-A5 (3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in Section (1) above. (4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written permission of the author. LCD TV (Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.) (5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address: somk-gcs-tissnexim-adm@jp.sony.com (6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information. Revision of Information: Sony EMCS (M) Sdn. Bhd., SVPM This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before using it. © 2019.12 SYS SET 2020/03/13 23:36:32 (GMT+09:00) REVISION HISTORY Version Date Subject 1 2019.01 1st Issue 2 2019.04 Add model 85 inch 3 2019.05 Model Addition, 55”/65”/75”/85” BR6 (pg. 3, TOC, Sect. 1, 2 & 3) 4 2019.10 Update Smart Core information ( pg171 ) 5 2019.12 1. Update 85” Speaker Ref.No ( pg164) and description (pg165) 2. Add SBL2 49” and SB2H 85” models ( pg 3, 173-182) SYS SET 2020/03/13 23:36:32 (GMT+09:00) MODEL LISTS MODEL REMOTE DESTINATION MODEL REMOTE DESTINATION XBR-55X950G RMF-TX600U UC2, [FY20 Mk2 Models ] RMF-TX500U LA1 XBR-49X950H RMF-TX500U UCM XBR-55X955G RMF-TX500B LA8 , BR6 XBR-55X957G RMF-TX500B CO1 XBR-85X950H RMF-TX500U UCM XBR-65X950G RMF-TX600U UC2, RMF-TX500U LA1 XBR-65X955G RMF-TX500B LA8 , BR6 XBR-65X957G RMF-TX500B CO1 XBR-75X950G RMF-TX600U UC2, RMF-TX500U LA1 XBR-75X955G RMF-TX500B LA8 , BR6 XBR-75X957G RMF-TX500B CO1 XBR-85X950G RMF-TX600U UC2, RMF-TX500U LA1 XBR-85X955G RMF-TX500B BR6 SYS SET 2020/03/13 23:36:32 (GMT+09:00) TABLE OF CONTENTS Section Title Page 1. DISASSEMBLY AND REMOVAL CAUTION 1-1. Rear Cover Disassemble Method 5 1-2. Speaker Cover Disassemble Method 9 2. DIAGRAMS 2-1. Circuit Board Location 12 2-2. Wire Dressing XBR-55X9*G (Except XBR-55X955G(BR6)) 14 XBR-55X955G(BR6) 30 XBR-65X9*G (Except XBR-65X955G(BR6)) 46 XBR-65X955G(BR6) 60 XBR-75X9*G (Except XBR-75X955G(BR6)) 75 XBR-75X955G(BR6) 95 XBR-85X9*G 117 Please refer Service Manual – Common for below information : 3. EXPLODED VIEWS AND PARTS LIST 3-1. TV Sizes General Safety Notes XBR-55X9*G 138 Self Diagnostic Function XBR-65X9*G 146 XBR-75X9*G 154 Triage Chart XBR-85X9*G 163 Troubleshooting, Troubleshooting reference 3-2. Smart Core 170 Adjustments Diagrams : Block Diagram , Connector Diagram Panel and TV Set Handling Note: Pictures provided in this manual may have difference from actual sets. 4 SYS SET 2020/03/13 23:36:32 (GMT+09:00) DISASSEMBLY AND REMOVAL CAUTION 1-1 Rear Cover Disassemble Method SBL2 49” 1. Remove the screw of Rear Cover 2. Pull up at Screw area on RC and unhook on RC. (please see next page for the position of hook) Unhook both side Hook Position and terminal area 396.8 236.7 132.9 128.2 251.6 371.8 3. You can disassemble RC by sliding up. Unhook at top side 5 SYS SET 2020/03/13 23:36:32 (GMT+09:00) SECTION 1 DISASSEMBLY AND REMOVAL CAUTION 1-1 Rear Cover Disassemble Method SB 55”/65”/75” Front 1. Remove the screw of Rear Cover and remove AC-Cover/AC-cord. Sliding down 2. Pull up at Screw area on Rear Cover and unhook on to unlock Rear Cover (please see next page for the position of hook) Unhook both side and terminal area 3. You can disassemble Rear Cover by sliding down. Unhook at top side Just pulling to backside to unlock Front Screw area 6 SYS SET 2020/03/13 23:36:32 (GMT+09:00) SECTION 1 DISASSEMBLY AND REMOVAL CAUTION 1-1 Rear Cover Disassemble Method SB 85” Front 1. Remove the screw of Rear Cover, Under Cover and AC-cord. 3. Pull up at Screw area on Rear 2. Pull up at Screw area on Under Cover. Cover and unhook on Rear Then remove Under Cover. Cover.(please see next page for the position of hook) Sliding down to unlock Unhook both side and terminal area 3. You can disassemble Rear Cover by sliding down. Unhook at top side Screw area 7 SYS SET 2020/03/13 23:36:32 (GMT+09:00) Hook Position (SB(55)) Hook Position (SB(65)) 8 SYS SET 2020/03/13 23:36:32 (GMT+09:00) Hook Position (SB(75)) Hook Position (SB(85)) 134.4 134.4 288.5 340.5 421.5 580.5 661.5 713.5 794.5 794.5 713.5 661.5 580.5 421.5 340.5 288.5 212 212 609.8 450.1 346.3 341.6 554.6 667.8 779.7 9 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 1-2 Speaker Cover Disassemble Method 1. Remove the screw of SP Cover L/R. (please see page 9 for the position of screw) 3. After you remove the hook, pull it up. 2. Slide the SP cover hook sideways to remove it. Hook location (please see page 10 for the position of hook) If you pull the direction of If you pull the direction of the arrow, the lock will be the arrow, the lock will be released. released. Front Front 10 SYS SET 2020/03/13 23:36:32 (GMT+09:00) Screw Position Rear view left side Rear view right side ●SBL2 49” has no screw. ●Screw position(SB(55)) red circle ●Screw position(SB(65)) red circle ●Screw position(SB(75)) red circle ●Screw position(SB(85)) red circle 11 SYS SET 2020/03/13 23:36:32 (GMT+09:00) Hook Position Rear view left side Rear view right side Rear view ● Hook position(SBL2(49)) Left side ● Hook position(SB(55)) Yellow Squares ● Hook position(SB(65)) Yellow Squares ● Hook position(SBL2(49)) Right side ● Hook position(SB(75)) Yellow Squares ● Hook position(SB(85)) Yellow Squares 12 SYS SET 2020/03/13 23:36:32 (GMT+09:00) SECTION 2 DIAGRAMS 2-1 Circuit Board Location 65” 55” G* BOARD WLAN/BT MODULE B* BOARD SWITCH UNIT G* BOARD WLAN/BT MODULE B* BOARD SWITCH UNIT 75” 85” G85 BOARD G84 BOARD WLAN/BT MODULE B* BOARD SWITCH UNIT G811A G810 SWITCH UNIT WLAN/BT MODULE B* BOARD BOARD BOARD 13 SYS SET 2020/03/13 23:36:32 (GMT+09:00) SECTION 2 DIAGRAMS 2-1 Circuit Board Location 49” G* BOARD WLAN/BT MODULE B* BOARD SWITCH UNIT Smart Core (BGO) Smart Core (BGO M) HS8_SB MOUNT HS11 HIR2 14 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” CONNECT FLEXIBLE FLAT CABLE 20P TAPE 15 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” CONNECT FLEXIBLE FLAT CABLE 41P TAPE 16 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” CONNECT FLEXIBLE FLAT CABLE 51P TAPE 17 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” TAPE CONNECTOR ASSY 14P 18 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” CONNECT HARNESS ASSY (PWR) CONNECT 19 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” WIRE DRESSING WIRE DRESSING 20 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” WIRE DRESSING CONNECT FLEXIBLE FLAT CABLE 30P 21 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” CONNECT HARNESS ASSY (MAIN) CONNECT CONNECT 22 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” TAPE WIRE DRESSING 23 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” TAPE CONNECT 24 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” TAPE TAPE 25 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” CONNECT TAPE 26 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” TAPE TAPE 27 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” CONNECT WIRE DRESSING 28 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 49” WIRE DRESSING WIRE DRESSING WIRE DRESSING WIRE DRESSING 29 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) WIRE DRESSING WIRE DRESSING 1 2 3 1 2 3 CONNECT CONNECT Overall View Overall View 30 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) CONNECT 1 2 3 Overall View CONNECT 1 2 Overall View 31 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) CONNECT 20P CONNECT 51P Overall View Overall View TAPE 2 3 Overall View 1 32 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) CONNECT 41P Overall View TAPE Overall View 1 2 33 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) CONNECT 1 2 Overall View CONNECT Overall View 34 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) WIRE DRESSING 1 2 Overall View CONNECT 14P CONNECT Overall View Overall View 35 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) CONNECT 1 2 Overall View CONNECT 1 2 Overall View 36 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) CONNECT 1 2 Overall View WIRE DRESSING 1 2 3 Overall View 37 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) WIRE DRESSING 1 2 3 Overall View WIRE DRESSING 1 2 3 Overall View 38 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) WIRE DRESSING 1 2 3 Overall View WIRE DRESSING 1 2 3 Overall View 39 SYS SET 2020/03/13 23:36:32 (GMT+09:00) 2-2 Wire Dressing : 55” (Except XBR-55X955G(BR6)) WIRE DRESSING Overall View 1 2 CONNECT Overall View 1 2 40 SYS SET
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