General Systems — One-Stop IMMs Corrections, Troubleshooting & Retrofit CoE Single-throat-to-choke partner for multi-brand IMM fleets • Stabilize CpK • Compress kWh/kg • Wire for OPC-UA/Euromap 77 Contact • General Systems Email: contact@general-systems.example • Phone/WhatsApp: +91-XXXXXXXXXX Location: Pune, IN (projects pan-India & global) • Web: https://general-systems.example Effective date: October 22, 2025 • Timezone: Asia/Kolkata Positioning statement General Systems operates as a single-throat-to-choke partner for injection moulding machines (IMMs) across Tier-1 global brands and high-value regional workhorses. We deliver end-to-end diagnostics, corrections, and systems retrofitting that compress downtime, stabilize CpK, and de-risk capex—while wiring your fleet for Industry 4.0 (OPC-UA/Euromap 77) and MES visibility. Core Value Proposition • Brand-agnostic depth: Practical expertise across premium European/Japanese/US systems and cost-optimized Korea/Taiwan/China/India platforms—no vendor lock-in, no finger-pointing. • Outcome engineering: Contractual KPIs for shot-to-shot weight variation, kWh/kg, and first-pass yield—validated under customer “acceptance under cut.” • Controls savvy: Controller tuning and migrations (e.g., CC300, Selogica, Roboshot, plus peer controllers) with seamless MES hooks (OPC-UA/Euromap 77; bridging Euromap 63/Modbus/TCP where legacy persists). • Total cost of run (TCoR): Retrofit where it pays, replace where it must—guided by energy, OEE, and scrap economics. Brand Universe (Coverage & Familiarity) • Europe (thermoplastics): Engel · KraussMaffei · ARBURG · Wittmann Battenfeld · Husky (systems/PET) · Netstal · BMB · Negri Bossi (Nissei group) · Italtech/Sandretto (legacy) · STORK • Japan: Sumitomo (SHI) Demag · JSW · Nissei · FANUC Roboshot · Niigata · Toyo · Sodick (V-Line/LSR) • USA: Milacron (Magna/Maxima/Roboshot distribution) • Korea/Taiwan: Hyundai WIA (select lines) · LS Mtron · FCS · Victor Taichung · CLF · Jon Wai · Multiplas (verticals) · Huarong · Chen De · Taiwan Union • Mainland China: Haitian/Zhafir · Yizumi · BOLE · Tederic · Borche · L.K. Group (Lijin) · Chen Hsong · Haida · Cosmos/Welltec · Demark (PET) • India: Windsor · Milacron India (Ferromatik) · Electronica Plastic Machines (EPM) · Sumitek Natraj · Pratishna · Haitian/Yizumi India · Toshiba/Shibaura Machine India · L&T; legacy • Specialists — Packaging/PET high-speed: Husky · Netstal · SIPA · SACMI (caps/closures; injection & compression) · Demark · Aoki (ISBM) • Specialists — Micro/precision & insert/verticals: FANUC Roboshot · Sodick · BOY · Wittmann Battenfeld MicroPower · Multiplas · Nissei · Engel/ARBURG (Insert) • Specialists — Rubber/LSR/Thermoset (adjacent): DESMA · REP · MAPLAN · Engel/ARBURG LSR cells (ELMET/DOPAG dosing) · OIMA/MIR (legacy) Services Portfolio (Modular, SLA-backed) A. Corrections & Troubleshooting • Servo/hydraulic loop tuning; injection profile linearization; V/P switchover refinement. • Clamp parallelism/planarity, tie-bar alignment, strain calibration, platen daylight optimization. • Plasticizing instability remediation: screw design match (L/D, barrier/maddock), back-pressure control, melt homogeneity. • Process hazards: gas/water assist tuning; bi-injection sequencing; thin-wall high-speed stabilization; LSR dosing balance. • Thermal and flow: hot-runner interface audits; core-pull timing; ejector pattern analysis. B. Retrofits & Modernization • Controller upgrades/migrations with recipe portability; safety and interlocks re-validation. • Energy retrofits: servo pump conversions, drive/motor refresh, heat-barrel insulation, energy metering (kWh/kg baseline → improvement). • Communications: OPC-UA/Euromap 77 enablement; gateways for legacy Euromap 63/serial; MES connectors and data models. • Mechanical: screw/barrel swaps, non-return valve upgrades, injection unit cc/s uplift where viable; core hydraulics re-seal/re-valve. • Application kits: IML/IMD cells, in-mould gauging, LSR skids (ELMET/DOPAG), PET preform hot-half alignment/clearance upgrades. C. Greenfield & Brownfield Capex Support • Procurement filter to compress the brand universe and converge on best-fit shortlists. • FAT/SAT playbooks, acceptance under cut, CpK and energy contracts, training and documentation. D. Data, QA & Workforce Enablement • CpK tracking, ball-bar/linear-encoder health, clamp signature libraries. • Digital work-instructions, tool-life dashboards, capability indices by mould/tool. Procurement Filter (Fast Collapse Framework) • Tonnage/Daylight: Clamp tonnage, daylight/clearance vs. tool stack; tie-bar spacing fit. • Dynamics: Electric vs. hybrid vs. hydraulic; two-platen for large tools and automotive fascia. • Throughput: Injection unit cc/s, plasticizing kg/h, screw L/D tuned to resin and part wall. • Controls/Comms: Controller family (e.g., CC300, Selogica, Roboshot, peers), OPC-UA/Euromap 77, MES hooks. • Process: IML/IMD, thin-wall, PET, LSR, bi-injection, gas/water assist readiness. • Tooling Interfaces: Ejector pattern, hot-runner/control, core-pulls, robot/IML fit. • QA Gates: Shot-to-shot CpK, energy audit (kWh/kg), acceptance under cut. Typical shortlists by use-case • Thin-wall packaging: Netstal · Husky · Engel · ARBURG · Yizumi/PacPro • Medical/cleanroom: FANUC Roboshot · Sumitomo (SHI) Demag · Engel e-motion · ARBURG electric • Automotive/large (two-platen): Engel duo · KraussMaffei MX · Milacron Maxima · Haitian Jupiter · BOLE DK · Borche BU • Cost-optimized general purpose: FCS · CLF · Jon Wai · Yizumi · Haitian · Windsor KPI Commitments (Contract-Backed) • Stability: ≤ ±0.3–0.8% shot-to-shot mass variation (resin/tool dependent), CpK ≥ 1.33 on CTQs after stabilization window. • Energy: 10–30% kWh/kg reduction via servo/hardware + recipe optimization (baseline → steady-state M&V;). • Uptime: >95% availability on stabilized cells; MTBF uplift tracked in CMMS. • Ramp-up: Scrap ≤ the first 300 shots post-tool change on validated families (recipe management + SMED coaching). Delivery Model & SLAs Triage first, parts second: Remote telemetry + on-site verification; parts kitting only post-diagnosis. • Platinum (mission-critical lines): 4-hour remote, 24-hour on-site, hot-swap controls where feasible. • Gold: Next-business-day on-site; vendor-coordinated spares. • Silver: Scheduled interventions; quarterly health checks. Documentation: As-found/as-left reports, CP/CPK packs, energy M&V;, parameter backups, wiring/pneumatic P&IDs.; Capability Matrix (condensed) Capability EU/Japan Tier-1 Korea/Taiwan Mainland China India OEMs Corrections/Tuning 444 44 44 44 Controls/MES Retrofits 444 44 44 44 Energy Optimization 444 44 44 44 Specialty Cells (PET, LSR, IML) 444 4 4 4 Reference Playbooks (anonymized outcomes) • Thin-wall dairy cup cell: V/P switchover + back-pressure strategy → 18% cycle reduction, ∆ mass SD − 35%, robot hand-off stabilized. • Medical syringe line (ISO-class): Electric platform tuning + cavity balance → FPY +7 pts, CpK from 1.08 → 1.46. • Automotive fascia (two-platen): Clamp planarity & fill-pressure map → warp rejects − 52%, colour-change time − 22%. • PET preforms: Hot-half thermal re-zoning + dryer dewpoint governance → AA levels held within spec, start-up scrap − 40%. Governance & Risk • EHS and machine safety re-validation post-retrofit (interlocks, light curtains, e-stops). • Obsolescence roadmap for drives/PLCs/HMIs; documented spares strategy. • Vendor-neutral procurement notes; warranty preserved where applicable. How We Engage • Discovery & Baseline: Data pull, problem framing, OEE/energy/CpK baselines. • Stabilize & Correct: Parameter windows, mechanical/controls fixes, quick-win retrofits. • Modernize & Connect: Controls/MES, energy program, training. • Sustain: Quarterly audits, drift detection, continuous recipe governance. © General Systems — Brand references are property of their respective owners. This profile is vendor-agnostic and SLA-backed.