ProCharger CrankDrive - LSX Installation Guide © 2020 Accessible Technologies, Inc. Accessible Technologies, Inc. 14801 W. 114th Terrace Lenexa, KS 66215 Phone: 913.338.2886 Fax: 913.338.2879 techserv@procharger.com All rights reserved. Accessible Technologies Inc. hereby grants permission to use and reproduce this document for personal use, provided that all copyright information be retained. Reproduction of this document for unauthorized commercial use is strictly prohibited. Information in this document is subject to change without notice. ProCharger is a registered trademark and The Intercooled Supercharging Experts! TM and Designed to Blow Away the Competition TM are trademarks of Accessible Technologies, Inc. and may not be used without express permission. Revised 9/20 Part Number PM001A-013 Rev. C Printed in the USA ProCharger LSX CrankDrive Installation Guide i Introduction Congratulations on purchasing your ProCharger ® CrankDrive. Read this entire manual before you attempt to install your ProCharger kit. It is imperative that you follow all of the instructions in the order they appear in this installation guide. If you have any questions regarding any aspect of this installation, call us at (913) 338-2886. For best results, we recommend reviewing the installation instructions beforehand, and following the installation instructions closely and in sequence. A detailed packing list has been provided to assist you in identifying the components of your ProCharger system. Warning: Read and understand all safety precautions in this manual before installation. Failure to comply with instructions in this manual could result in personal injury, property damage, and/or voiding your warranty. I ntroductIon ii ProCharger LSX CrankDrive Installation Guide Introduction Introduction .................................................................................................................................. i Table of Contents..........................................................................................................................ii Installation Notes ......................................................................................................................... 1 Complete Assembly Schematic .................................................................................................... 2 Mounting Bracket Schematic ....................................................................................................... 3 Input Coupler Schematic .............................................................................................................. 4 Gearbox Schematic ...................................................................................................................... 5 Accessory Drive ........................................................................................................................... 6 Alternator .................................................................................................................................... 8 F3 Bracket Schematic................................................................................................................... 9 F1/F2 Bracket Schematic ........................................................................................................... 10 Gear Change Instructions .......................................................................................................... 11 Limited Warranty ....................................................................................................................... 13 t able of c ontents VISIT PROCHARGER.COM/CRANKDRIVE FOR MORE INFORMATION AND INSTRUCTIONAL VIDEOS ProCharger LSX CrankDrive Installation Guide 1 Installation Notes lsX I nstallatIon n otes Tech Tip: All hardware should be secured using a medium to high strength thread locker 1 Bag 3PCCD-037 contains various hardware to mount the input coupler to crankshaft damper. Select the hardware that is the correct length and thread pitch for your damper. High strength thread locker (red) must be used on the damper hardware. This bag also contains various centering adapters. If your damper does not have povisions to center the damper flange to the damper, choose the appropriate centering ring for your damper. 2 The damper flange PF007I-008 has two bolt patterns, 3.200” and 2.810”. If your damper has the larger 3.200” pattern, the damper flange must be bolted to the damper with button-head or low-head fasteners. The isolators may only be installed onto the flange after the flange is bolted to the damper. Tech Tip: Put anti-seize on the splines of the crankdrive to keep the flange from galling. 3 A Push-lock fitting and 3/8” push-lock line have been supplied to make a vent for the crank drive. Install the fitting into the top of the crank drive. Insert the line into the fitting and route to a catch can or to a high point on the motor/ frame. Note: If the damper hardware needed for your application is using the Torx- head fasteners, note that these are Torx PLUS style fasteners and work best with Torx PLUS bits. Regular torx or allen hex bits will work with Torx PLUS fasteners, but it is highly recommended to use the Torx PLUS bits to minimize the risk of damaging the fastener. Crank Drive Vent Installed 2 ProCharger LSX CrankDrive Installation Guide Complete Assembly 5 4 6 2 1 3 7 INNOVATORS DAMPER P/N 845 (NOT INCLUDED) ITEM NO. PART NUMBER DESCRIPTION QTY. 1 3PCCD-006 CRANK DRIVE LSX MOUNT BAG 1 2 3PCCD-025 CRANKDRIVE GEARBOX BAG - LSX, SBC, VED 1 3 3PCCD-001 CRANK DRIVE INPUT COUPLER 1 4 3PCCD-021 CRANK DRIVE F3 BRACKET BAG (GEN. 2)-SPLINED SHAFT 1 5 3PCCD-024 CRANKDRIVE ALTERNATOR BAG - LSX/SBC/VED 1 6 3PCCD-020 CRANK DRIVE ACCESSORY DRIVE 1 7 3PCCD-037 CRANKDRIVE INPUT COUPLER HARDWARE BAG 1 Accessible Technologies 14801 W 114th Terr. Lenexa, KS 66215 PH: 913-338-2886 FAX: 913-338-2879 DESCRIPTION: LSX CRANKDRIVE DWG. SIZE: A SCALE: 1:6 DATE: 5/29/2019 MATERIAL: ALL UNITS ARE INCHES UNLESS OTHERWISE SPECIFIED DRAWN: TVL ENGINEER: TVL CHECKED: -- REV: A FINISH: PART #: CRANKDRIVE - LSX 2 3 1 F D E C B A 4 3 2 1 F E B C D A SHEET 1 OF 3 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 PLACE DECIMAL 0.030 2 PLACE DECIMAL 0.010 3 PLACE DECIMAL 0.005 FRACTIONAL 1/32 ANGULAR 0.5 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCESSIBLE TECHNOLOGIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCESSIBLE TECHNOLOGIES IS PROHIBITED. 4 ProCharger LSX CrankDrive Installation Guide 3 Mounting Bracket Assembly 13 3 2 17 1 4 7 15 5 14 11 10 6 9 18 8 12 16 REVISIONS REV. DESCRIPTION DATE APPROVED A CREATED DRAWING 6/24/2019 TVL ITEM NO. PART NUMBER DESCRIPTION QTY. 1 PF007I-077 CRANKDRIVE MOUNTING BLOCK LS LH 1 2 PF007I-079 LS CRANKDRIVE TOP SUPPORT 1 3 PF007I-080 LS CRANKDRIVE BOTTOM SUPPORT 1 4 PF007I-078 CRANKDRIVE MOUNTING BLOCK LS RH 1 5 PF007I-082 LS TIMING BRACKET 1 6 PF007I-083 LS CRANK TRIGGER SPACER 1 7 PF007I-107 CRANK DRIVE SPACER - 4.900" 4 8 PF007I-037 CRANK DRIVE TIMING POINTER 1 9 BO04CI-012 1/4-20 X 3/4" Hex Bolt SS 2 10 WA04I-08-2SS S1/4" FLAT WASHER-SS-1/2" OD 4 11 BO04CI-032 1/4 - 20 X 2" HEX BOLT-GR 5 2 12 CS02CI-7SS 8-32 X 7/16" SS SHCS 2 13 CS10MI-25-1 10MM 1.5 X 25MM-GRADE 8 5 14 PF007I-090 CRANK TRIGGER BRACKET 1 15 BO10MI-050 10MM-1.5 X 50MM HEX BOLT-BLACK 4 16 CS10MI-35-1 10MM-1.5 X 35MM SHCS-CLASS 12.9 1 17 BO06CI-024 3/8 - 16 x 1-1/2" FLANGE HEAD - GR.8 8 18 WA10MI-21-1SS M10 FLAT WASHER-SS 4 Accessible Technologies 14801 W 114th Terr. Lenexa, KS 66215 PH: 913-338-2886 FAX: 913-338-2879 DESCRIPTION: CRANK DRIVE LSX MOUNT BAG DWG. SIZE: A SCALE: 1:4 DATE: 6/24/2019 MATERIAL: ALL UNITS ARE INCHES UNLESS OTHERWISE SPECIFIED DRAWN: TVL ENGINEER: TVL CHECKED: -- REV: A FINISH: PART #: 3PCCD-006 2 3 1 F D E C B A 4 3 2 1 F E B C D A SHEET 1 OF 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 PLACE DECIMAL 0.030 2 PLACE DECIMAL 0.010 3 PLACE DECIMAL 0.005 FRACTIONAL 1/32 ANGULAR 0.5 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCESSIBLE TECHNOLOGIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCESSIBLE TECHNOLOGIES IS PROHIBITED. 4 4 ProCharger LSX CrankDrive Installation Guide Input Coupler 4 5 2 3 1 NOTE: BUTTONHEAD SCREWS (PROVIDED IN BAG 3PCCD-037) ARE REQUIRED WHEN USING THE LARGER MOUNTING PATTERN (3.200") REVISIONS REV. DESCRIPTION DATE APPROVED A DRAWING CREATED 6/27/2019 TVL B REPLACED PF007I-011 (DELRIN) WITH PF007I-108 (POLYURETHANE) 7/12/2019 TVL C REPLACED WA06I-10-2 (PLASTIC) WITH WA06I-12-2 (BRONZE) 9/4/2019 TVL ITEM NO. PART NUMBER DESCRIPTION QTY. 1 PF007I-008 CRANKDRIVE DAMPER FLANGE 1 2 PF007I-009 CRANKDRIVE DAMPER HUB 1 3 PF007I-108 CRANKDRIVE ISOLATOR - SMALL, POLYURETHANE 12 4 CS07SB-012 3/8-16 X 3/4"L SHOULDER BOLT -SHCS 3 5 WA06I-12-2 3/8 BRONZE WASHER 3/4 OD, 1/16 THICK 3 Accessible Technologies 14801 W 114th Terr. Lenexa, KS 66215 PH: 913-338-2886 FAX: 913-338-2879 DESCRIPTION: CRANK DRIVE INPUT COUPLER DWG. SIZE: A SCALE: 1:2 DATE: 6/27/2019 MATERIAL: ALL UNITS ARE INCHES UNLESS OTHERWISE SPECIFIED DRAWN: TVL ENGINEER: TVL CHECKED: -- REV: C FINISH: PART #: 3PCCD-001 2 3 1 F D E C B A 4 3 2 1 F E B C D A SHEET 1 OF 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 PLACE DECIMAL 0.030 2 PLACE DECIMAL 0.010 3 PLACE DECIMAL 0.005 FRACTIONAL 1/32 ANGULAR 0.5 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCESSIBLE TECHNOLOGIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCESSIBLE TECHNOLOGIES IS PROHIBITED. 4 ProCharger LSX CrankDrive Installation Guide 5 Gearbox Assembly 4 13 9 12 7 5 6 6 5 8 11 1 14 3 9 QUICK-CHANGE GEAR SET (QUARTERMASTER ONLY!) NOTE ORIENTATION 10 2 15 OFFSET TO THIS SIDE 16 C REVISIONS REV. DESCRIPTION DATE APPROVED A DRAWING CREATED 6/25/2019 TVL B REMOVED SHAFT BOLT & SEAL, ADDED SNAP RING 7/23/2019 TVL C ADDED PC000C-259 SHIM 9/3/2020 CAR ITEM NO. PART NUMBER DESCRIPTION QTY. 1 PF007I-081 CRANK DRIVE PLATE - LS 1 2 PF007I-001 CRANKDRIVE COVER 1 3 PF007I-003 CRANKDRIVE INPUT SHAFT 1 4 PF007I-004 CRANKDRIVE OUTPUT SHAFT 1 5 PCB26C-000 206 BEARING 2 6 PCB67C-000 6007 C3 BEARING 2 7 BO05CI-016 5/16 - 18 x 1" FLANGE HEAD - GR.8 5 8 DM001I-023 SNAP RING - EXTERNAL 1-3/8 1 9 PC000C-240 OIL SEAL 35X55X8 CRW1 2 10 PC000C-241 OIL SEAL 27X42X7 CRW1 1 11 PC000C-137 3/8 X 1" BACKING PLATE DOWEL PIN 2 12 PCD01A-002 MAGNETIC DRAIN PLUG 1 13 GF001I-095 1/4" MPT X 3/8" 90 DEG PUSHLOCK 1 14 PC000C-246 #170 O-RING BUNA-N 1 15 DM001I-024 SNAP RING - EXTERNAL 1-1/4 1 16 PC000C-259 SHIM - 1.875 OD, 1.375 ID, .025 THICK 1 Accessible Technologies 14801 W 114th Terr. Lenexa, KS 66215 PH: 913-338-2886 FAX: 913-338-2879 DESCRIPTION: CRANKDRIVE GEARBOX BAG - LSX, SBC, VED DWG. SIZE: A SCALE: 1:4 DATE: 6/25/2019 MATERIAL: DRAWN: TVL ENGINEER: CHECKED: -- REV: C FINISH: PART #: 3PCCD-025 2 3 1 F D E C B A 4 3 2 1 F E B C D A SHEET 1 OF 1 4 6 ProCharger LSX CrankDrive Installation Guide Accessory Drive 7 4 6 1 3 5 2 ACCESSORY DRIVE SPUD (LEFT HAND THREAD) ACCESSORY DRIVE SPUD (RIGHT HAND THREAD) ACCESSORY DRIVE ACCEPTABLE V-BAND CLAMPS: AEROMOTIVE 11737 1. GOODVIBESRACING FI-2315 2. RCD 300707-0002 3. REVISIONS REV. DESCRIPTION DATE APPROVED A DRAWING CREATED 6/25/2019 TVL ITEM NO. PART NUMBER DESCRIPTION QTY. 1 PF007I-028 GEAR DRIVE ACC. PULLEY 18T 1 2 PF007I-030 GEAR DRIVE SPACER - 2.358" 1 3 DM022I-001 1/8 X 3/4" SQUARE KEY 2 4 CS07CI-24SS 3/8-16 X 1-1/2" SS SHCS 1 5 BO06CI-024 3/8 - 16 x 1-1/2" FLANGE HEAD - GR.8 1 6 PF007I-029 GEAR DRIVE ACC. WASHER 1 7 CS06FI-016 1/2 - 20 FLAT HEAD SCREW 1 Accessible Technologies 14801 W 114th Terr. Lenexa, KS 66215 PH: 913-338-2886 FAX: 913-338-2879 DESCRIPTION: CRANK DRIVE ACCESSORY DRIVE DWG. SIZE: A SCALE: 1:3 DATE: 6/25/2019 MATERIAL: ALL UNITS ARE INCHES UNLESS OTHERWISE SPECIFIED DRAWN: TVL ENGINEER: TVL CHECKED: -- REV: A FINISH: PART #: 3PCCD-010 & 3PCCD-020 2 3 1 F D E C B A 4 3 2 1 F E B C D A SHEET 1 OF 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 PLACE DECIMAL 0.030 2 PLACE DECIMAL 0.010 3 PLACE DECIMAL 0.005 FRACTIONAL 1/32 ANGULAR 0.5 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCESSIBLE TECHNOLOGIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCESSIBLE TECHNOLOGIES IS PROHIBITED. 4 ProCharger LSX CrankDrive Installation Guide 7 Accessory Drive accessory d rIve 1 Insert the 2.358” spacer into one of the three holes on the crank drive plate (3 holes are provided to allow for height adjustment). Secure from the back side of the plate with the 3/8 flange head bolt. 2 Place (2) 1/8” keyways on the crank drive input shaft followed by the 18 tooth accessory drive pulley. 3 Carefully slide the accessory drive assembly with drive belt over the 18 tooth cog pulley / input shaft and through the bearing, simultaneously sliding the back case over the 2.358” spacer. 4 Secure the shaft to the bearing using the step washer and the 1/2-20 flat head bolt with thread locker. Secure the accessory drive to the 2.358” spacer using the 3/8 socket head bolt. 2.358” Spacer and Cog Pulley Installed 2.358” 2.358” Spacer Spacer Cog Cog Pulley Pulley Accessory Drive Installed Bearing Over Shaft Bearing Over Shaft Accessory Drive Secured 8 ProCharger LSX CrankDrive Installation Guide Alternator 16 12 5 2 1 13 9 14 6 10 7 15 14 8 3 18 4 11 17 ALTERNATOR (NOT INCLUDED) 19 ACCEPTABLE ALTERNATORS: POWERMASTER 7801, 47801 1. AC DELCO 3351031, 3342419A 2. DENSO 2105151 3. O'REILLY'S R111894A 4. AUTOZONE 1395-6-11 5. REVISIONS REV. DESCRIPTION DATE APPROVED A CREATED DRAWING 6/25/2019 TVL ITEM NO. PART NUMBER DESCRIPTION QTY. 1 PF007I-038 CRANKDRIVE ALTERNATOR PULLEY 25T (HTD) 1 2 PF007I-039 CRANK DRIVE ALTERNATOR PULLEY FLANGE 2 3 PF007I-040 CRANK DRIVE ALTERNATOR DRIVE HUB 1 4 PF007I-041 CRANKDRIVE ALTERNATOR COG PULLEY 32T (HTD) 1 5 PF007I-043 CRANK DRIVE ALTERNATOR BRACKET 1 6 PF007I-045 CRANK DRIVE ALTERNATOR SPACER 2.020 1 7 PF007I-084 CRANK DRIVE ALTERNATOR SUB BRACKET LS 1 8 CS07CI-24SS 3/8-16 X 1-1/2" SS SHCS 1 9 BO06CI-48 3/8 - 16 X 3" HEX FLANGE HEAD BOLT-GRADE 8 2 10 CS07CI-40SS 3/8-16 X 2-1/2" SS SHCS 1 11 PF007I-042 CRANK DRIVE ALTERNATOR DRIVE FLANGE 1 12 BO06MI-035 8MM-1.25 X 35MM SERRATED FLANGE 1 13 BO06CI-68SS 3/8 - 16 X 4-1/4" HEX BOLT-SS 1 14 WA06I-12-1SS 3/8 - FLAT WASHER 2 15 NU06CI-1LB 3/8-16 NYLON LOCK NUTS - BRASS 1 16 CS03CI-6SS-5 10-32 X 3/8" SS SHCS-FLAT HEAD 8 17 CS03CI-14SS-1 10-24 X 7/8" SS SHCS-FLAT HEAD 6 18 CS05CI-012 5/16-18 X 3/4" SS SHCS-LOW HEAD 6 19 DB656I-12 656-8M-12 COG BELT 1 Accessible Technologies 14801 W 114th Terr. Lenexa, KS 66215 PH: 913-338-2886 FAX: 913-338-2879 DESCRIPTION: CRANKDRIVE ALTERNATOR BAG - LSX/SBC/VED DWG. SIZE: A SCALE: 1:3 DATE: 6/25/2019 MATERIAL: DRAWN: TVL ENGINEER: TVL CHECKED: -- REV: A FINISH: PART #: 3PCCD-024 2 3 1 F D E C B A 4 3 2 1 F E B C D A SHEET 1 OF 1 4 ProCharger LSX CrankDrive Installation Guide 9 F3 Bracket Assembly 2 1 3 4 7 8 6 5 REVISIONS REV. DESCRIPTION DATE APPROVED A CREATED DRAWING 6/24/2019 TVL ITEM NO. PART NUMBER DESCRIPTION QTY. 1 PF007I-070 CRANK DRIVE BLOWER PLATE - F3 1 2 PF007I-012 GEAR DRIVE SPACER - 4.663" 4 3 BO06CI-020 3/8 - 16 x 1-1/4" FLANGE HEAD - GR.8 4 4 BO06CI-024 3/8 - 16 x 1-1/2" FLANGE HEAD - GR.8 9 5 PF007I-006 CRANKDRIVE BLOWER FLANGE 1 6 PF007I-088 CRANK DRIVE ISOLATOR - LARGE - .753 I.D. 6 7 CS09CI-016-2 7/16 - 20 X 1 FLAT HEAD SCREW 1 8 PF007I-007 CRANK DRIVE SPLINED HUB WASHER 1 Accessible Technologies 14801 W 114th Terr. Lenexa, KS 66215 PH: 913-338-2886 FAX: 913-338-2879 DESCRIPTION: CRANK DRIVE F3 BRACKET BAG (GEN. 2)-SPLINED SHAFT DWG. SIZE: A SCALE: 1:3 DATE: 6/24/2019 MATERIAL: ALL UNITS ARE INCHES UNLESS OTHERWISE SPECIFIED DRAWN: TVL ENGINEER: CHECKED: -- REV: A FINISH: PART #: 3PCCD-021 2 3 1 F D E C B A 4 3 2 1 F E B C D A SHEET 1 OF 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 PLACE DECIMAL 0.030 2 PLACE DECIMAL 0.010 3 PLACE DECIMAL 0.005 FRACTIONAL 1/32 ANGULAR 0.5 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCESSIBLE TECHNOLOGIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCESSIBLE TECHNOLOGIES IS PROHIBITED. 4 10 ProCharger LSX CrankDrive Installation Guide F1/F2 Bracket Assembly 3 1 9 10 5 4 6 8 7 2 B B REVISIONS REV. DESCRIPTION DATE APPROVED A DRAWING CREATED 6/24/2019 TVL B ADDED ADDT'L MOUNTING STAND 9/26/2019 TVL ITEM NO. PART NUMBER DESCRIPTION QTY. 1 PF007I-052 CRANK DRIVE BLOWER PLATE-SMALL F 1 2 PF007I-034 CRANKDRIVE BLOWER FLANGE - 7/8" SHAFT 1 3 PF007I-012 GEAR DRIVE SPACER - 4.663" 5 4 PF007I-054 CRANK DRIVE 7/8" SHAFT HUB WASHER 1 5 CS09CI-016-2 7/16 - 20 X 1 FLAT HEAD SCREW 1 6 PF007I-088 CRANK DRIVE ISOLATOR - LARGE - .753 I.D. 6 7 CS05CI-14SS 5/16-18 X 7/8" SS SHCS 4 8 92196A623 3/8-16 X 7/8" SS SHCS 2 9 BO06CI-020 3/8 - 16 x 1-1/4" FLANGE HEAD - GR.8 5 10 BO06CI-024 3/8 - 16 x 1-1/2" FLANGE HEAD - GR.8 5 Accessible Technologies 14801 W 114th Terr. Lenexa, KS 66215 PH: 913-338-2886 FAX: 913-338-2879 DESCRIPTION: CRANK DRIVE SMALL F BRACKET BAG DWG. SIZE: A SCALE: 1:3 DATE: 6/24/2019 MATERIAL: ALL UNITS ARE INCHES UNLESS OTHERWISE SPECIFIED DRAWN: TVL ENGINEER: CHECKED: -- REV: B FINISH: PART #: 3PCCD-009 2 3 1 F D E C B A 4 3 2 1 F E B C D A SHEET 1 OF 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 PLACE DECIMAL 0.030 2 PLACE DECIMAL 0.010 3 PLACE DECIMAL 0.005 FRACTIONAL 1/32 ANGULAR 0.5 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCESSIBLE TECHNOLOGIES. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCESSIBLE TECHNOLOGIES IS PROHIBITED. 4 ProCharger LSX CrankDrive Installation Guide 11 Gear Change Gear c hanGe Drain Plug Drain Plug Blower Drive Flange Blower Drive Flange Drive Flange And Drain Plug Cover Bolts Tech Tip: There is no need to remove the quick-change gearbox from the engine. The following procedure can be performed with the gearbox still attached to the engine. A video of the crankdrive features can be found here: https://youtu.be/Rd-k0AoPqLw Or go to Procharger.com/CrankDrive 1 Using a 9/16 wrench, remove the (4) bolts holding the supercharger plate to the gearbox standoffs. Remove the supercharger & plate. 2 Using a 5/8”, remove the bottom drain plug from the drive to drain the gear oil. 3 Using a 1/2” socket, remove the (5) bolts retaining the front cover. Slide the cover off. 4 The small gear is held on the output shaft by a snap ring. Remove the snap ring and slide the small gear off the shaft. Tech Tip: The tabs for the front cover bolts are recessed to be used as pry points for removing the cover. 12 ProCharger LSX CrankDrive Installation Guide Gear Change Gearset Ratio’s: - Procharger Part.# PFG01A-026 Ratio: 1.300 Gears: 20/26 - Procharger Part.# PFG01A-032 Ratio: 1.353 Gears: 17/23 -Procharger Part.# PFG01A-027 Ratio: 1.400 Gears: 20/28 -Procharger Part.# PFG01A-033 Ratio: 1.450 Gears: 20/29 -Procharger Part.# PFG01A-028 Ratio: 1.500 Gears: 22/33 -Procharger Part.# PFG01A-029 Ratio: 1.600 Gears: 15/24 -Procharger Part.# PFG01A-030 Ratio: 1.688 Gears: 16/27 -Procharger Part.# PFG01A-031 Ratio: 1.789 Gears: 19/34 5 Remove the large gear from the input shaft. 6 Slid the new large gear onto the input shaft. Slide the new small gear on the output shaft. Reinstall the snap ring Carefully install the front cover back onto the crankdrive. Tech Tip: The larger gear will always go on the input (bottom) shaft. 7 Reinstall the (5) case bolts. 8 Apply high-strength (red) thread locker to the output shaft bolt and reinstall. 9 Refill the gearbox with 4 ounces of gearbox-specific oil (not supercharger oil). The oil can be filled through the vent tube. Gear Set Input Gear Input Gear Output Gear Output Gear Offset To This Offset To This Side Side ProCharger LSX CrankDrive Installation Guide 13 Limited Warranty Accessible Technologies, Inc. (ATI) provides a limited twelve (12) month warranty on the ProCharger supercharger against defects in materials and workmanship unless otherwise specified. This limited warranty starts on the date of original purchase from your local dealer, or date of shipment from the factory. This limited warranty coverage is extended only to the original owner and excludes hoses, sleeves, and electronic components manufactured by other companies. IF THE SUPERCHARGER’S DRIVE RATIO IS ALTERED IN ANY WAY FROM THE FACTORY SETTING, WARRANTY COVERAGE IS VOID. USE OF ANY PULLEY NOT MANUFACTURED OR SUPPLIED BY ATI VOIDS ALL WARRANTY COVERAGE. ATI’s warranty obligations are limited to the terms below: ATI agrees to honor a warranty claim at its sole discretion and only after inspection at the ATI factory. No warranty will be honored if any part of the product is found to have been improperly installed, tampered with, mishandled, or misused in any way. Disassembly of the ProCharger supercharger or removal of the ProCharger supercharger’s serial plate voids all warranties. Claims for freight damages should be directed to the freight company. If ATI’s limited warranty applies, your product will be repaired or replaced at ATI’s discretion and shipped back. If the limited warranty does not apply, ATI will advise you of the specific reason, cost of the repair, and delivery time. After advising you of this information we will, at your option, either proceed with repairs or return your product to you in the state in which it was received. In either case the product will be shipped to you, insured at replacement value. Therefore, you will pay the return shipping and insurance charges if ATI’s limited warranty does not apply to your product. THE WARRANTY AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHERS, ORAL OR WRITTEN, EXPRESS OR IMPLIED. THE DURATION OF ANY AND ALL WARRANTIES ON THE PRODUCTS DISCUSSED ARE LIMITED TO THE PERIOD IDENTIFIED ABOVE. ATI IS NOT RESPONSIBLE IN ANY EVENT FOR DIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. No ATI dealer, agent, or employee is authorized to make any modification, extension, or addition to this warranty. To obtain service under this warranty you must do the following during the warranty period: Phone ATI (913-338-2886) and provide us with the following information: - ProCharger supercharger serial number. - Vehicle year, make, model, engine modifications, and other modifications. - Description of perceived issue. If a solution to your issue can not be found after the above phone consultation, you will be assigned a return authorization number (RMA). You must then properly package and ship your product, at your expense, to the ATI factory. The product should be carefully packaged in a rugged box. Include the following information inside the box with your product: - Copy of your original invoice or receipt. - Name, address, and daytime telephone number. - Return authorization number (RMA). - Vehicle year, make, model, engine modifications, and other modifications. - Description of perceived issue. Clearly mark the warranty claim number on the top and one side of the box in characters at least 2” tall. Properly package the product and ship it, prepaid and insured for the retail value of the component(s) being returned, to the following address: Accessible Technologies, 14801 West 114th Terrace, Lenexa, Kansas 66215 l ImIted W arranty 14 ProCharger LSX CrankDrive Installation Guide Limited Warranty This Page is Left Intentionally Blank This Page is Left Intentionally Blank Accessible Technologies, Inc. ©2020 ATI, All Rights Reserved Part Number PM001A-013 Rev. C Accessible Technologies, Inc. 14801 W. 114th Terrace Lenexa, KS 66215 Phone: 913.338.2886 Fax: 913.338.2879 techserv@procharger.com *PM001A-013*