MOTOREN, DIE DIE WELT BEWEGEN. ELIN Motoren GmbH Elin-Motoren-Straße 1, 8160 Preding/Weiz, Österreich, T. +43 3172 90606-0, F. +43 3172 90606-1504, contact@elinmotoren.at, www.elinmotoren.at Gesellschaftssitz Krottendorf, DVR 0748897, Firmenbuchnummer: FN 58429a, Firmenbuchgericht: Handelsgericht Graz, UID-Nr. ATU14773404 PROJECT NAME ： SINOMA (TIANJIN) Saudi UACC Equipment Name ： Water Pump Motor Technique Documentation Equipment Code ： 91BPU01MT10 / 91BPU02MT10 Contract Number ： SINOMA-UACC-E-C-004 Submit date: 10.09.2015 Supplier 52815590_R0_OpInstr Page 1/107 ELIN Motoren GmbH 528155 Page: 2 / 94 Customer: Project: SINOMA – UACC Order number: - Item: Water Pump Motor / 400 kW Item No: 91BPU01MT10 / 91BPU02MT10 Contractor: ELIN Motoren GmbH Elin - Motoren - Straße 1 8160 Weiz, Austria Type: HKG550J04 Mat No: 528155 Document Title: Operating Instructions Document No.: 52815590 Rev. 0 Date: 15.09 .2014 Table of contents : Operating Instructions ................................ ................................ ................................ ............ 2 The document consists of this front sheet plus 106 page(s). Revision Date Description Issued Approved 0 15.09 .2014 First edition geppherb kumpitsa Original –„ Operating instructions“ of ELIN Motoren GmbH This Document must neither be copied nor used in any other way without the written consent of ELIN. Neither is it to be handed over; nor in other way communicated to a third party. Infringement will lead to prosecution © ELIN Motoren GmbH This document has been prepared electronically. It is therefore valid without signature. 52815590_R0_OpInstr Page 2/107 ELIN Motoren GmbH 528155 Page: 3 / 94 O P E R A T I N G I N S T R U C T I O N S Serial no.: 528155 15001-002 Customer: SINOMA-UACC Our order / Project: 136117 / K.A11-13036 File name 52815590_R0_OpInstr Contact: contact@elinmotoren.at 52815590_R0_OpInstr Page 3/107 ELIN Motoren GmbH 528155 Page: 4 / 94 1.1 Declaration of Conformity 52815590_R0_OpInstr Page 4/107 ELIN Motoren GmbH 528155 Page: 5 / 94 52815590_R0_OpInstr Page 5/107 ELIN Motoren GmbH 528155 Page: 6 / 94 2 Table of contents: 1.1 Declaration of Conformity ..........................................................................................4 2 Table of contents: ..................................................................................................... 6 3 Product description ................................................................................................ 10 3.1 General function and use ......................................................................................... 10 3.1.1 Structural design of the stator .......................................................................... 10 3.1.2 Structural design of the rotor ............................................................................ 10 3.1.3 Rolling bearings ............................................................................................... 10 3.1.4 Closed cooling circuit with cooling ribs ............................................................. 11 3.1.5 Main terminal box ............................................................................................ 11 3.1.6 Star point terminal box ..................................................................................... 11 3.1.7 Auxiliary terminal box ....................................................................................... 11 3.1.8 Scope of application......................................................................................... 12 3.1.9 Intended use .................................................................................................... 12 3.2 Technical data ........................................................................................................... 13 3.3 Safety instructions .................................................................................................... 18 3.3.1 First aid instructions ......................................................................................... 18 3.3.2 Fire fighting ...................................................................................................... 19 3.3.3 Reasonably foreseeable misuse ...................................................................... 21 3.3.4 Personal protective equipment......................................................................... 22 4 Definitions................................................................................................................ 23 4.1 IP Protection Class.................................................................................................... 23 4.2 Definitions ................................................................................................................. 24 4.2.1 Driving end: AS / DE ........................................................................................ 24 4.2.2 Non-driving end: BS / niAS / NDE .................................................................... 24 4.2.3 Left / right: ........................................................................................................ 24 4.2.4 Active parts: ..................................................................................................... 24 4.2.5 Construction height: ......................................................................................... 24 4.2.6 Operating state: ............................................................................................... 24 4.2.7 Operating mode: .............................................................................................. 25 4.2.8 Cooling types: .................................................................................................. 25 4.2.9 Thermal classes according to IEC 60085 (heating classes): ............................ 26 4.2.10 Corrosion categories according to DIN EN ISO 12944-2 ................................ 26 4.2.11 Warnings: ...................................................................................................... 27 4.3 Type of construction ................................................................................................. 29 4.4 Target group .............................................................................................................. 30 4.5 Type code .................................................................................................................. 31 4.5.1 Special designations for the first 3 positions .................................................... 32 4.5.2 Exceptions ....................................................................................................... 32 4.5.3 Table of pole changing motors ......................................................................... 33 5 Preparation for use ................................................................................................. 34 5.1 Transport and storage .............................................................................................. 34 5.1.1 Packaging ........................................................................................................ 34 5.1.2 Transport lock .................................................................................................. 34 5.1.3 Lifting instructions ............................................................................................ 35 52815590_R0_OpInstr Page 6/107 ELIN Motoren GmbH 528155 Page: 7 / 94 5.1.4 Storage ............................................................................................................ 36 5.1.5 VCI (Volatile Corrosion Inhibitor®) protection ................................................... 39 5.2 Safety measures before use ..................................................................................... 40 5.2.1 Visual inspection .............................................................................................. 40 5.2.2 Completeness of parts ..................................................................................... 40 5.3 Unpacking .................................................................................................................. 41 5.4 Disposal of packaging materials .............................................................................. 41 5.5 Preparing works before installing ............................................................................ 41 5.5.1 Preparatory work ............................................................................................. 41 5.5.2 Mounting of couplings ...................................................................................... 42 5.5.3 Limits for converter operation ........................................................................... 43 5.6 Installing and assembly (steel foundation) ............................................................. 44 5.6.1 General ............................................................................................................ 44 5.6.2 Overview.......................................................................................................... 45 5.6.3 Tools / equipment required .............................................................................. 45 5.6.4 Included mounting parts ................................................................................... 46 5.6.5 Setting up the motor/generator ........................................................................ 46 5.6.6 Spacer sleeves ................................................................................................ 47 5.6.7 Magnetic centre ............................................................................................... 47 5.6.8 Rough alignment .............................................................................................. 47 5.6.9 Fine alignment ................................................................................................. 47 5.6.10 Angular offset or axial measurement .............................................................. 48 5.6.11 Radial measurement ...................................................................................... 48 5.6.12 Prestress forces of the levelling screws ......................................................... 48 5.6.13 Attaching the taper pins to the machine feet .................................................. 49 5.6.14 Extraordinary operating situations .................................................................. 49 5.6.15 Logging the alignment .................................................................................... 50 5.6.16 Commissioning clause ................................................................................... 50 5.6.17 Commissioning of resistance thermometer .................................................... 51 5.6.18 Commissioning of vibration monitoring system .............................................. 52 5.6.19 Connecting the main terminal box .................................................................. 53 5.6.20 Fitting connections ......................................................................................... 54 5.6.21 Measured voltage, measured power, measured frequency ............................ 54 5.6.22 Direction of rotation ........................................................................................ 55 5.6.23 Connecting the auxiliary terminal boxes ......................................................... 55 5.6.24 Commissioning the space heater ................................................................... 56 5.6.25 Connecting the earthing ................................................................................. 57 5.6.26 Earthing brushes ............................................................................................ 57 5.6.27 Check insulation resistance ........................................................................... 58 5.6.28 Drying damp windings .................................................................................... 60 5.7 Commissioning the rolling bearing ......................................................................... 60 5.7.1 Bearing monitoring ........................................................................................... 60 5.7.2 Commissioning an automatic relubrication device ............................................ 60 5.7.3 Bearing insulation ............................................................................................ 60 5.7.4 Earthing brush/ring .......................................................................................... 61 5.7.5 Transport lock .................................................................................................. 61 5.7.6 Checklist for first startup .................................................................................. 62 5.8 Storage and protection when not in use ................................................................. 69 5.9 Repackaging and transport ...................................................................................... 70 52815590_R0_OpInstr Page 7/107 ELIN Motoren GmbH 528155 Page: 8 / 94 5.10 Location of operating manual ............................................................................... 70 6 Operating Instructions ............................................................................................ 71 6.1 Safe operation ........................................................................................................... 71 6.1.1 Use of experienced, specialist personnel ......................................................... 71 6.1.2 Following the applicable regulations and instructions ....................................... 71 6.1.3 Unclear issues ................................................................................................. 71 6.2 Normal function......................................................................................................... 72 6.3 Extraordinary functions and situations ................................................................... 72 6.4 Cut-off values and Calibration series ...................................................................... 73 6.4.1 Warning- and cut-off values ............................................................................. 73 6.4.2 Calibration serie for PT100 thermo-elements ................................................... 75 6.5 Protection of personnel ............................................................................................ 76 6.5.1 General safety instructions............................................................................... 76 6.6 Disposal of waste material ....................................................................................... 78 7 Maintenance and cleaning...................................................................................... 79 7.1 Maintenance of rolling bearings............................................................................... 79 7.1.1 Bearing lubrication ........................................................................................... 79 7.1.2 Automatic relubrication device ......................................................................... 79 7.1.3 Removal of old grease ..................................................................................... 79 7.1.4 Bearing insulation ............................................................................................ 80 7.1.5 Arrangements for measuring bearing insulation ............................................... 81 7.1.6 Earthing brush/ring .......................................................................................... 81 7.1.7 Bearing load .................................................................................................... 82 7.1.8 Bearing cleaning and replacement ................................................................... 82 7.1.9 Bearing damage .............................................................................................. 83 7.2 Maintenance of terminal boxes ................................................................................ 83 7.3 Maintenance schedule .............................................................................................. 84 7.4 Cleaning ..................................................................................................................... 86 7.4.1 Surfaces: ......................................................................................................... 86 7.4.2 Bearing ............................................................................................................ 86 7.4.3 Winding............................................................................................................ 86 7.4.4 Components with carbon dust .......................................................................... 87 7.4.5 Heat exchanger ............................................................................................... 87 7.4.6 Cleaning process using boiler and water scale solvents .................................. 88 8 Troubleshooting, Diagnostics and Repair ............................................................ 89 8.1 Troubleshooting Diagnostics Repair ....................................................................... 89 8.1.1 Troubleshooting ............................................................................................... 89 8.1.2 Guarantee / Faults ........................................................................................... 91 8.2 Faults ......................................................................................................................... 91 8.2.1 Service Department Contact Details ................................................................ 91 9 Spare parts .............................................................................................................. 91 9.1.1 Spare parts inventory ....................................................................................... 91 9.1.2 Order process .................................................................................................. 91 9.1.3 Spare part list................................................................................................... 92 9.1.4 Order address: ................................................................................................. 92 52815590_R0_OpInstr Page 8/107 ELIN Motoren GmbH 528155 Page: 9 / 94 10 Decommissioning ................................................................................................... 93 10.1 Decommissioning .................................................................................................. 93 10.2 Reconditioning of used motors............................................................................. 93 11 Appendix .................................................................................................................. 94 11.1 Drawings ................................................................................................................. 94 11.2 Descriptions ........................................................................................................... 94 11.3 Forms ...................................................................................................................... 94 52815590_R0_OpInstr Page 9/107 ELIN Motoren GmbH 528155 Page: 10 / 94 3 Product description 3.1 General function and use 3.1.1 Structural design of the stator The stator laminated core ,made up of electrical steel sheets, is permanently connected to the stator housing. Depending on the type of construction, the housing is equipped with inspection openings, which allow access to the interior. The stator laminated core is wound with enamel-insulated round wire or mica-insulated flat copper coils, which are solidified with current-UV or vacuum pressure impregnation and thus be made highly resistant. The thermal losses are discharged from the core stack via direct heat dissipation or ventilation and dissipated by the cooler. 3.1.2 Structural design of the rotor The rotor laminated core, made up of electrical steel sheets, is shrink-fit with its undersize onto the forged round steel shaft. Depending on the type of construction, welded joints, round keys or feather keys can prevent the rotor laminated core from turning. Depending on the type the rotor winding is constructed from aluminum centrifugal casting, rods or coils and interconnected with short circuit rings or winding overhang, which are arranged on slip rings. Any slot fillings must be secured so they remain solidly connected to the rotor laminated core, even when subjected to heavy mechanical stresses. In the case of synchronous motor/generators, additional damper bars are incorporated into the rotor laminated core and connected with damper rings. 3.1.3 Rolling bearings The structural design of the rolling bearings is to be found in the sectional drawing (see appendix). According to the type of construction, axial and radial forces can be absorbed. Additional forces exceeding the specif ied limits w ill damage the bearings and cause the motor/generat or to malfunction. Adhering to specifications in commissioning and maintenance of the bearings will guarantee reliable operation and high dependability (see commissioning and maintenance). Bearings are either insulated or non-insulated, based on the purchase order. The insulation prevents damage to the bearings by bearing currents. The location and design of the bearing insulation is to be found in the technical data. Resistance thermometers, to check the bearing temperature, may be built in (the hub of the bearing shield) depending on the purchase order. These thermometers measure the temperature of the bearing metal/outer bearingring and, when fitted, are to be monitored via the switchgear system. The necessary warning and shut-off values are to be found in the section on signals and monitoring. Subject to purchase order, measuring surfaces, measuring nipples or sensors are provided to monitor vibration (see technical data). The necessary warning and shut-off values can be found in the section on signals and monitoring. 52815590_R0_OpInstr Page 10/107 ELIN Motoren GmbH 528155 Page: 11 / 94 3.1.4 Closed cooling circuit with cooling ribs With this type of cooling, the heat inside the motor/generator is dispersed directly to the large surface area of the stator housing. The stator housing is equipped with cooling ribs and is ventilated with ambient air by a fan mounted on the shaft outside the motor/generator. To avoid any danger being caused by the rotating fan, it is enclosed in an air duct cover. Sound absorbers and various air ducts may be used, according to type of construction and purchase order. The exact design details are to be found in the dimension drawing. For design reasons, some of the cooler's ribs are used to guide measuring leads. However, this has no effect on the cooling performance. 3.1.5 Main terminal box The main terminal box is welded from steel sheet. It consists of a base screwed to the stator and a removable cover. A tear seam is incorporated into the base of the terminal box as a rated break point that will tear open in the event of a short circuit in the terminal box. This will help prevent the rupturing and/or flying of compact parts (upper part) and avoid endangering operating personnel and other equipment. The supply cables are fed into the terminal box via cable glands, which allows the terminal box to be hermetically sealed. The terminal box conforms to IP protection class 55. To ensure that the entire terminal box is properly earthed, both the cover and the line entrance plate are connected to each other by earthing straps. Inside the terminal box, there are terminals to earth the terminal box equipment. Based upon the purchase order, the terminal box may be equipped with either rail terminals or bolt terminals. Furthermore, the star point can be incorporated into the main terminal box along with auxiliary and control equipment such as current transformers, surge arresters, etc. The detailed design and the configuration of the main terminal box are both to be found in the dimension drawings and the wiring diagram of the main terminal box in the appendix. 3.1.6 Star point terminal box If ordered, the star point is housed in a separate star point terminal box. The design and configuration options correspond to the main terminal box. The detailed design of the star point terminal box is to be found in the dimension drawing of the star point terminal box and the wiring diagram of the neutral terminal box. 3.1.7 Auxiliary terminal box The motor/generator is equipped with terminal boxes for auxiliary and control equipment. All supply lines are inserted into the auxiliary terminal boxes via cable glands. The design as well as the configuration and number of auxiliary terminal boxes is based on the purchase order and is to be found in the technical data and the dimension drawing and wiring diagrams. 52815590_R0_OpInstr Page 11/107 ELIN Motoren GmbH 528155 Page: 12 / 94 3.1.8 Scope of application The motor is designed and manufactured for a specific scope of application, which is defined in the purchase order specifications. For this reason, the motor may not be used for applications other than as outlined in the specifications. Any other use of the motor requires the written approval of the manufacturer. The motor may only be transported, installed and commissioned by technically qualified and responsible personnel. The safety of personnel must be ensured for the entire time that the product is in use. 3.1.9 Intended use In the cases of motors, the intended use is to drive a machine described in the order specifications within the defined system limits and ambient conditions. In the cases of motor/generators, the intended use is energy generation with the help of a driving machine described in the order specifications within the defined system limits and ambient conditions. In all cases, the power and system limits, as well as the ambient conditions, are to be clearly defined in the technical data. Use outside these limits and conditions is prohibited. The motor may not be subjected to a load exceeding its limits. It may only be used for the purpose for which it was designed. The motor must be connected to a switchgear system suitable for its intended use. The switchgear system must be made by a certified plant manufacturer and it must monitor the operation of the motor. Operating states outside the power and system limits must be recognized by the system and trigger an immediate shutdown. The plant manufacturer is responsibl e for the monitoring and saf et y equipment of the entire plant ! WARNING Disregarding the regulations and instructions can result in damage Before starting any work on and/or with the motor, all applicable rules and regulations must be noted and met and the operating manuals of all materials used must be consulted and observed. 52815590_R0_OpInstr Page 12/107 ELIN Motoren GmbH 528155 Page: 13 / 94 3.2 Technical data Pos Item English Unit Remark 1 General 1.1 Type of machine HKG550J04 1.2 Project Name Sinoma UACC pump motor 1.3 Customer Name Tianjin Cement Ind Design 1.4 Material number 528155 1.6 TAG Number 91BPU01MT10 / 91BPU02MT10 1.7 Project Number K.A11 - 13036 1.8 Customer / Order No. 136117 1.9 Quantity 2 piece 1.10 Kind of machine Three phase asynchronous motor with squirrel cage rotor 1.14 Order processing technician Walter Weberhofer 2 Mechanical Design Data 2.1 Design Standards and Specifications EN 60034 2.2 Duty S1 2.3 Mounting form IM 1001 (B3) 2.7 Direction of rotation both facing DE 2.8 Ambient temperature min/max +4 / +50 °C 2.10 Site elevation 1024 m above sea level 2.13 Insulation class F °C measured with embedded PT100 2.14 Temperature rise acc. to class B 2.18 Degree of protection IP 55 2.19 Type of Ex - Protection None 2.20 Installation outdoor (under roof, avoid direct sunlight) 2.22 Mass of machine 4 850 kg +/ - 8 % 2.23 Mass of rotor 1253 kg 2.26 Inertia of machine 30,1 kg m2 2.39 Corrosion protection class C2 acc. to DIN EN ISO 12944 - 5 Protection against 100% air humidity and chemically aggressive atmosphere 2.40 Final painting RAL 7032 2.41 Coating layer thickness 80 + 80 = 160μm 2.42 Balancing quality acc. vibration level - balanced with half key acc. DIN ISO 1940 52815590_R0_OpInstr Page 13/107 ELIN Motoren GmbH 528155 Page: 14 / 94 2.43 Smoothness of running Grade A acc. EN 60034 - 14 2,3 mm/sec - rigid mounting 3 Electrical Design Data 3.1 Rated Data on mains 3.1.1 Rated output 400 kW 3.1.3 Service factor SF 1.0 3.1.7 Connection Stator Star 3.1.13 Rated Voltage (UN) 13800 V AC 3.1.14 Rated voltage - tolerances +/ - 5 % 3.1.15 Rated Frequency 60 Hz 3.1.16 Rated frequency tolerances +/ - 2 % 3.1.18 Rated Speed 1788 rpm 3.1.19 Over speed test 2160 rpm 3.1.20 Over speed for the duration of 2 min 3.1.27 Rated Torque (FLT) 2135 Nm 3.1.28 Full load current (FLC) 20 A 3.1.33 Inverter operation no 3.2 Efficiency at EN60034 - 2 - 1 (2007) 3.2.2 4/4 - load 93,5 % 3.3 Power factor (cos phi) 3.3.1 4/4 - load 0,9 customer request 3.4 Starting Data 3.4.1 Method of starting direct on line (DOL) 3.4.2 Minimum voltage for save start up 90% x UN V AC 3.4.4 Starting current (IA) 8,8 x FLC A 3.4.6 Starting torque (MA) 1,2 x FLT Nm 3.4.8 Break down torque (MK) 3,3 x FLT Nm 3.4.9 Starting frequency 3 x consecutive starts with motor initially at ambient temp. (cold) / 2 x consecutive starts with motor initially at rated operating temp. (warm) 3.4.10 Starting time at rated voltage ~3 sec 3.4.11 Starting time at starting voltage ~4 sec 3.4.13 Locked rotor time at rated voltage warm 3.4.15 Locked rotor time at starting voltage warm condition 4 Shaft/Coupling/Slipring 4.1 Shaft 4.1.2 Shaft end (amount) 1 piece 4.1.3 Shape of shaft end DE normal cylindrical with key (The coupling half has to rest at least on the total length of the feather key.) 52815590_R0_OpInstr Page 14/107 ELIN Motoren GmbH 528155 Page: 15 / 94 4.2 Coupling 4.2.2 Coupling direct, flexible 4.2.8 Mounting of the coupling half no 5 Load Data 5.1 Driven Load pump 5.2 Load moment of inertia (J) 5,43 kg m2 5.3 Load torque curve 0 / 4 / 16 / 36 / 66 / 100 % rated compressor torque // 0 3,7 / 14,8 / 33,3 / 61,1 / 92,5 % rated motor torque // 0 / 20 / 40 / 60 / 80 / 100 % rated motor speed 5.4 Power consumption 370 kW 6 Cooling 6.1 Design Data 6.1.1 Method of cooling IC411 7 Bearing Data 7.2 Anti friction bearing SKF or FAG - first calss European quality; bearing material of inner ring temp. stabilized at least 150°C - 200°C for optimum life time 7.2.1 Type of bearing regreasable anti friction bearing 7.2.2 Type of lubrication grease with re - grasing pipe with flat round button head nipple and consumed grease device/design: double - labyrinth or V - ring sealing 7.2.5 Calculated lifetime 100.000 h 7.2.6 Insulated DE bearing none 7.2.7 Insulated NDE bearing non e 7.2.10 Additional force radial none 7.2.11 Additional force axial none 9 Terminal boxes 9.1 Main Terminal box 9.1.1 Line site terminal box 1, acc. ELIN standard 52815590_R0_OpInstr Page 15/107 ELIN Motoren GmbH 528155 Page: 16 / 94 9.1.1.2 Degree of Protection IP 55 9.1.1.5 Type of Ex - Protection none 9.1.1.6 Location right facing DE 9.1.1.8 Amount of connections (bus bar) 3 9.1.1.9 Location cable entry bottom 9.1.1.10 Gland plate with nonmagnetic and removable gland plate 9.1.1.11 Amount of cables 1 piece 9.1.1.12 Cable type 2XSEBY - 18/30 3x120mm² 9.1.1.13 Amount of glands 1 piece 9.1.1.15 Clamping range of glands cable diameter approx. 89 mm 9.1.1.16 Material of cable glands metallic cable glands 9.1.2 Star Point Terminal box none 9.2 Auxiliary Terminal boxes 9.2.1 Monitoring Terminal box 9.2.1.2 Degree of protection IP 55 9.2.1.6 Location same side as main terminal box facing DE 9.2.1.8 Location cable entry bottom 9.2.1.12 Amount of glands 1x M32 / 2x M25 piece 9.2.1.14 Clamping range 17 - 27 / 9 - 19 mm 9.2.1.15 Material of cable glands metallic cable glands 9.2.2 Space Heater TB 9.2.2.2 Degree of protection IP 55 9.2.2.6 Location same side as main terminal box facing DE 9.2.2.8 Location cable entry bottom 9.2.2.10 Amount of cables 1 piece 9.2.2.11 Cable type 2XY - J 0.6/1 3x2.5 9.2.2.12 Amount of glands 1x M25 / 1x M25 plug piece 9.2.2.14 Clamping range 12 mm 9.2.2.15 Material of cable glands metallic cable glands 10 Control and Monitoring Equipment 10.1 Stator 10.1.1 Stator winding temperature 10.1.1.1 Sensor 10.1.1.1.1 Type of monitoring Resistance temperature measurement 10.1.1.1.3 Type of element Single PT100 10.1.1.1.4 Number of elements 6 piece 10.1.1.1.5 Connection from element 3 - wire 10.1.1.1.6 Connection from Terminal box 3 - wire 10.1.1.1.8 Shielded none 10.1.1.2 Monitoring device no 10.3 Bearing 10.3.2 Bearing metal temperature 52815590_R0_OpInstr Page 16/107 ELIN Motoren GmbH 528155 Page: 17 / 94 10.3.2.1 Sensor 10.3.2.1.1 Type of monitoring Resistance temperature measurement 10.3.2.1.3 Type of element Single PT100 10.3.2.1.4 Number of elements 1 piece / bearing 10.3.2.1.5 Connection from element 3 - wire 10.3.2.1.6 Connection from Terminal box 3 - wire 10.3.2.1.7 Shielded none 10.3.2.2 Monitoring device no 10.3.5 Bearing vibration 10.3.5.1 Sensor 10.3.5.1.4 Number of elements none, not included in ELIN supply 10.3.5.1.10 Amount of fixing holes 2 piece(s)/be aring 1x horizontal, 1x vertical; 10.3.5.1.12 Drill type to fix sensor Tapped holes M8 10.4 Space heater 10.4.3 Rated voltage 230 V AC 10.4.4 Rated frequency 60 Hz 10.4.5 Rated power 300 W (2 x 150W) 10.4.6 Amount of heaters 2 piece 52815590_R0_OpInstr Page 17/107 ELIN Motoren GmbH 528155 Page: 18 / 94 3.3 Safety instructions 3.3.1 First aid instructions The following requirements must be fulfilled in order to be able to provide proper first aid quickly in an emergency: Availability of trained first aiders in the shortest possible time Availability of suitable and sufficient rescue equipment and first aid kits in the shortest possible time Rapid emergency medical assistance by a doctor Rapid transport to the nearest hospital The follow ing measures must be adopt ed in an emergency: 1. Call for help – if necessary request specialists Emergency call: Rescue services:.......................................... Fire service :.......................................... Plant emergenc y services:....................... 2. Secure danger zone (turn off power and secure against restart, secure any objects from falling, etc.) 3. Rescue injured parties (if in doubt, this must be performed by specialists) 4. Check consciousness, breathing & pulse unconscious: stabilize on his or her side not breathing & no pulse: perform cardiopulmonary resuscitation 5. Stop heavy bleeding by hand pressure or compression bandage 6. If a patient is in shock, put him or her into the shock position 7. Treat other injuries, illnesses and/or poisoning 52815590_R0_OpInstr Page 18/107 ELIN Motoren GmbH 528155 Page: 19 / 94 3.3.2 Fire fighting The following requirements must be fulfilled in order to be able to fight a fire quickly, properly and safely: Knowledge of how hazardous the burning material is Availability of suitable and sufficient fire fighting equipment in the shortest time possible Quick help from specialists The follow ing measures must be adopt ed in an emergency: 8. Call for help and request specialists Emergency call: Fire service:.......................................... Rescue services:... ....................................... Plant emergenc y services :.......................................... 9. Secure danger zone (turn off power and secure against restart, cut off the supply of combustible materials, etc.) 10. Rescue injured parties (if in doubt, this must be performed by specialists) 11. If possible prevent further fuel supply 52815590_R0_OpInstr Page 19/107 ELIN Motoren GmbH 528155 Page: 20 / 94 12. Put out fire with suitable extinguishers If the fire cannot be extinguished, close w indow s and doors and leave the site of the fire as quickl y as possi ble! Incorr ect Correct Fight fire from upwind Extinguish from front to back and from bottom to top However: extinguish dripping and flowing fires from top to bottom Use several extinguishers at the same time, not one after another Remain cautious of reignition - always fully extinguish beds of embers with water Do not hang up used extinguishers; have them refilled 52815590_R0_OpInstr Page 20/107