1В71 ~DhnSDn OfJL7JjLl/~7[ff}fJ[f][ff} !l!iJ@Ll@)f1] SERVICE MANUAL \\\\, .t i.* \ , ~ \ ~ ' v 1 C J D E L S 60ES71 Б О Е S I _ 7 1 I N T R O D U C Т I O N GENERAl SERVICE I N F О R М I \ П О N FUEL S V S П М I G N l Т t O N SVSTFM POWER Н Е А D lUWER 1 ! N I Т ElECTRICA L SVSTEM R Е I V Ю Т Е CONTROL 6 О Н Р JOHNSON MOTORS J V V A ( J K E G A N ~ ILLINOIS UwS.A .. Р А Н Т NO. 5 06 8GC О U ' I ! Ю А Н D MARIN[ CORPQHATION 1911 LITHO U .S . :: \. S/ 7Q Download this Manual 2-2 J O I-I N S ON SPECI F I C A Т l O N S Mode l N u m : ) е г s *Horsepo\ v er (B.I.A. - cel'tified) F ull throttle operating range. 60ES71 ( s t a n d а г d length) 60ESL71 (5" lon ger ) 60 hp at 5000 г р m · 4500 to 5500 г р п а Tank test with test w l1 ee l Part Number 382861 Engine type. · .... 4800 г р m 2 cyc le, 3 cylinders in lin e 3" Ь о г е х 2-11/32" stroke ..49.7cubicinches Part Number 384250 Part Number 384247 Part Number 384300 · 3.000 in. (st a nd a rd) В о г е and stroke .. .. Piston displacement Piston ring sets (2 р е г se t) standard .020" oversize .030" oversize Oiameter of ring W idth of г i п g .. Piston l'il1g lI )s. с о m р г е s s i о п recomme nded \vhen compressed. Piston with ri ngs Stal1dard .... .020" oversize .030" о v е г s i z е , \vithout г i п g s С г а n k s h а f t s i ze Т о р j о u г п а l Ce nt el' jo urn a ls ... Bottom journ a l Conn ec ting rod с г а n k pin. Upper, .0900 - .0 895 in. Low er , .0625 - .061 5 in. · Upper , 2.5 l bs Lower, 4 to 8 Ib s. Part N um ber 384683 Part Num ber 384 685 Part Numbe\- 384686 1.4979 - 1.497 4 in. 1.3752 - 1 .3 748 in. 1.1815 - 1.1810 in. 1.1828 - 1 .1823 in. Carb ur etion 3 carb ur e tor s - Float feed with low-sp eed a djustm e nt A ut omatic, thermo el ec tri c manual lev er and remote co ntrol choke F l oat l eve l sett ing Remove float bow l, turn it upside down so w eig ht Carburetor orifice plug Inlet n eedle seat of float closes .n ee dl e; flo at should now· Ь е р а г а Н е l to and 1/16" above surface of gasket · ... Part Number 205880 - Ho le size .057" · .065 - .062 Use а #52 drill as gage. Thermostatically controlled recirculating sys tem Coo ling sys t em ..... Р г о р е l l е г gear ratio Р г о р е l l е г supp li ed with motor A lt erna te propellers Speed control Gear shift co ntr ol 'vVe i ght (\vi thout fuel tank ). Fuel capaci ty . St ar t er ......... · • . .. 12:29 (A luminum) 3 blade, 13-1/4" di a. х 17" pit ch · .. (A luminum) 3 blade, 14" dia. х 9" pitch (Al uminum) 3 bl ade , 14" di a . х 11" pitch (A luminum) 3 bl ade , 14" di a. х 13" pitch (A luminum) 3 blade. 13 -3/4" dia. х 15" pitch (Al uminum) 3 blade, 13" dia. х 19" pitch (A luminum) 3 blade. 12-3/4 " dia. х 21" pitch ( P. lu min um) 3 blade, 12 3/4" dia х 23" pitch ( Bro nze) 2 blade, 13-3/4" dia. х 21" pitch ( В г о п z е ) 2 blade cupp ed , 13-3/4" dia. х 21" pitch ( Bro nze) 2 blade cupp ed , 13-3/4 " di a. х 23" pitch (Stainless stee l) 3 blade, 13" dia х 19" pitch ( Stainless stee l) 3 blade, 12 3 /4" di a. х 21 " pitch (Stai11 1 ess s t eel ) 3 blade, 12 3/4 " dia. х 23" pitch Remote control - synchronized throttl e a nd spark Elec t ric - Hydraulic - fOl ' ward, ne utr a l. reverse - remote co ntrol Model 60ES71 - 207 Ib s. El ec tri cal system ....... Model 60ESL71 - 212 l bs (F ue l tank weight 11 Ibs. net) • .. 6 gallons . El ec tr ic and emerge n cy г о р е 9 а m р al t erna ting current gener a tor Prestolite, 135 a mperes maximum S t а г t е г а m р dr:1\v w l1 en с г а п k i п g Ignition ( С О \vith Ь г е а k е г points) S р а г k plug .. ... .... S р а г k plug t о г q u е ..... Breakel' point gap Break e !' point s р г i п g tension Shi ft so l eno id г е s i s t а п с е - 10 ohms sca le Part No. 580847 Co il Test Specifications ... ..... .... Battery Champion L77V 17-1/2 - 20-1/2 foot-pounds .010 in. 28 - 32 oz. 5 - 6 0 1 Ш 1 S Ne\v Steve l1 s T es t er Model No. М А - 7 5 S\v it c h Co il Index Ad'us tm en t * * А - - - - - - - - - 580847 - - - - - - - - - - - - - 20 Merc - O -T ro ni c with Capacitor Oisc h arge Adap te r Model 55-980 Р г i m а г у Seco nda r y О р е г а t i п g Amperage Resis t ance Continui ty Mi n. - М а х Mi n. - М а х Mi n. - М а х 1.4 22 - 26 * Н о г s е р о \ v е г es ta bllshed at sea l eve l. A llow 2% reductlOn р е г 1000' above sea l eve l . **Use Mode l С О - l Adaptel; J 6 01 Download this Manual Figure 2-6. Safety Switch С а т о п Distributor Base Figure 2-5. Throttle Arm and Distributor Linka ge 60 ' Figure 2-4 С а т Follower and Roller Shaft Figure 2-3. Starter Pil1iol1 Gear Shaft LUBRICATION POINTS DRAIN A ND REFILL 11 6 15 Figul"e 2-1. Starboard Side 01264 Figure 2-2. Port Side Figure 2-7. Throttle al1d Choke Shaft Spril1gs al1d Lil1ka ge Figure 2-8. G earcase 2-5 Fi g ur e 2-9. Swive l Bracket and Т Ш Lock Lever Download this Manual