CY4006ST V2 PARTS LIST MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 9/1/16 CY4006ST PARTS LIST MANUAL TABLE OF CONTENTS: DESCRIPTION PAGE CY4006ST OVERVIEW..........................................................................................................2-3 REAR PUMP MODULE ASSEMBLY.......................................................................................4-5 DRIVETRAIN SUB-ASSEMBLY..............................................................................................6-9 HEAD LIFT ASSEMBLY......................................................................................................10-13 CYCLONE HEAD: TANK, PORT TUBES AND HYDRAULICS ������������������������������������������14-15 CYCLONE HEAD: FRAME, MOTOR AND RETURN PUMP..............................................16-17 CYCLONE HEAD: CASTING & MAIN DRIVE....................................................................18-19 CYCLONE HEAD: FAN ASSEMBLY...................................................................................20-21 CYCLONE HEAD: MACERATOR RETURN PUMP............................................................22-23 HYDRAULIC TANK ASSEMBLY.........................................................................................24-25 HYDRAULIC MANIFOLD ASSEMBLY................................................................................26-27 BULKHEAD ASSEMBLY.....................................................................................................28-29 HYDRAULIC HEAT EXCHANGERS ASSEMBLY...............................................................30-31 WATER PUMP AND DRIVE ASSEMBLY............................................................................32-35 FRESH WATER PRE-FILTER ASSEMBLY.........................................................................36-37 FRESH WATER SYSTEM ASSEMBLY...............................................................................38-39 DEWATERING BIN ASSEMBLY.........................................................................................40-41 SPLIT SHAFT COOLER ASSEMBLY.................................................................................42-43 TOOLBOX ASSEMBLY.......................................................................................................44-45 PNEUMATIC VALVE ASSEMBLY.......................................................................................46-47 SUB STRUCTURE ASSEMBLY..........................................................................................48-49 REAR BUMPER ASSEMBLY..............................................................................................50-51 HEAD MOUNT ASSEMBLY................................................................................................52-53 DEWATERING BIN PIVET ASSEMBLY..............................................................................54-55 CONTROL CONSOLE ASSEMBLY....................................................................................56-57 AUXILIARY LIGHTS ASSEMBLY........................................................................................58-59 HEAD LOCKING MECHANISM ASSEMBLY......................................................................60-61 CHELSEA 249 PTO PARTS LIST.......................................................................................62-67 CHELSEA 912 PTO PARTS LIST.......................................................................................68-73 CHELSEA 880 PTO PARTS LIST.......................................................................................74-83 CY4006ST HYDRAULIC SCHEMATIC.................................................................................... 84 CY4006ST HYDRAULIC MANIFOLD SCHEMATIC................................................................ 85 CY4006ST WIRING DIAGRAM..........................................................................................86-89 CY4006ST RELAY WIRING DIAGRAM................................................................................... 90 9/1/16 CY4006ST PARTS LIST MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 9/1/16 CY4006ST PARTS LIST MANUAL HOW TO USE THIS MANUAL: This manual is meant to be a guide for both ordering parts and understanding how they are assembled. This manual does not include all the pertinent information for proper assembly. Sealants, fastener torque specs and the like are not completely covered. This is not a service manual. If you are unsure whether you are assembling something correctly, please contact a Cyclone customer service technician for more information. When using this manual please note that any description that includes the directions “right (RH)” or “left (LH)” refers to those directions from the perspective of an operator sitting in the seat of the machine. If any mention is made in a description of “driver’s side”, this refers to the vehicle’s left, when facing forward. WHEN ORDERING PARTS * Use the Part numbers from the “Ref. No.” columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. ___________________________ _________________________________ 9/1/16 CY4006ST PARTS LIST MANUAL 1 CY4006ST OVERVIEW 3 4 8 7 6 9 1 11 10 5 2 12 9/1/16 CY4006ST PARTS LIST MANUAL 2 CY4006ST OVERVIEW Item Ref. No. Qty. Description 1 108-4006005-01 1 Fresh Water Pre-Filter Assembly 2 112-4006038-01 1 Water Pump and Drive Assembly 3 112-4006040-01 1 Fresh Water System Assembly 4 128-4006001-06 1 40” Cyclone Head Assembly 5 128-4006323-01 1 Rear Bumper Assembly 6 128-4006408-01 1 Head Mount Assembly 7 128-4006413-01 1 Head Lift Assembly 8 128-4006414-02 1 Toolbox Assembly 9 132-4006400-01 1 Dewatering Bin Assembly 10 128-4006906-01 1 Sub Structure Assembly 11 231-0203010-01 1 Hydraulic Tank Assembly 12 501-0101743-01 1 Hydraulic Heat Exchanger Assembly # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 3 REAR PUMP MODULE ASSEMBLY 31 1 12 25 14 2 37 7 11 35 TO (HO HYD 22 SE RAU 9 6 110 LIC -04 TA 500 NK 33 TO DR DFR 80- 02) IVE P (HO PUM ORT SE P 1 TOP 110 10- -04 400 WOM 500 604 A 81- 0-0 02) 1 13 28 9 36 13 8 4 26 34 23 FR OM 20 10 (HO FRE SE SH 221 WA -03 TER 32 (HO SE 27 3 38 221 000 07- TANK 24 -03 000 15 TO (HO BULK 01) 29 15 09- SE HE 01) 221 AD 19 -03 5B-P 000 OR A3 TO H 09- T 17 18 TO -PO YD 02) RT RAU HY (HO LIC TO DR SE MA L A (HO AULIC 110 NIF 16 (HO RG SE E F 221 ILT S E M 110 ANI -04 OL 500 D 21 -03 ER 000 INL -04 FOL 5 001 D B3 17- 02) 05- ET 9-0 -PO 01) 2 ) RT 5 9/1/16 CY4006ST PARTS LIST MANUAL 4 REAR PUMP MODULE ASSEMBLY Item Ref. No. Qty. Description 1 108-4006005-01 1 Filtration Sub Assy. 2 112-4006038-01 1 Water Pump and Drive Assy. 3 128-4006326-01 1 Dbin Control Mount Assy. 4 128-4006908-01 1 Control Box Mount 5 128-4006924-01 1 Manifold Cover Assy, ST 6 204-0101012-07 2 Bolt, 1/4-20 X 2”, Cap, G8, Zinc 7 204-0101030-07 10 Bolt, 3/8-16 X 1.5”, Cap, G8, Zinc 8 204-0103013-02 32 Bolt, 1/4-20 X .50”, BH, SS 9 204-0603002-07 10 Washer, 1/4”, Flat, Hardened, SAE, Zinc 10 204-0603004-07 4 Washer, 5/16”, Flat, Hardened, SAE, Zinc 11 204-0603006-07 20 Washer, 3/8”, Flat, Hardened, SAE, Zinc 12 204-0603010-07 4 Washer, 1/2”, Flat, Hardened, SAE, Zinc 13 204-0704002-07 8 Nut, Hex, 1/4-20, Lock, Nylon, Zinc 14 204-0704006-07 4 Nut, Hex, 1/2-13, Lock, Nylon, Zinc 15 216-0101001-04 2 Fitting, St, 1/4”MPT X 1/4” Barb, Brass 16 216-0101008-04 1 Fitting, St, 1 MPT X 1 Barb, Brass 17 216-0102025-02 1 Fitting, St, 1 1/4 MPT X 1 FPT, SS 18 216-0108001-01 2 Fitting, St, #8MSAE X #8MJIC, Steel 19 216-0201010-04 1 Fitting, 90, 1/4”MPT X 1/4” Barb, SS 20 216-0202013-02 1 Fitting, 90, 1 1/2”MPT X 1 1/2”FPT, SS 21 216-0202031-02 1 Fitting, 90, 1”FPT X 1”MPT, SS 22 216-0208021-01 2 Fitting, 90, #4MJIC X #4MSAE, Steel 23 216-1000131-02 1 Fitting, St, 1-1/2” King Nipple, SS 24 216-1000157-02 1 Fitting, Nipple, 1 1/2” MPT X 6” L, SS 25 217-0700003-01 1 Camera, Color, Nite-Vision, 18led 26 218-0301001-01 1 Relay Control Box 27 218-0796003-01 7 Marker Light, Red, LED 28 218-2100005-01 4 Isolator, Vibration 1/4-20x3/4”L X 1 X 3/4 29 218-2400017-02 1 Solenoid, Submersible, 12VDC, 1/4”NPT, SS 30 226-0300025-01 1 Pump Filter Hydraulic Driven 31 231-0203010-01 1 Hydraulic Tank 50-Gal 32 235-0100019-01 1 Valve, Ball, 1-1/2”FPT X 1-1/2” FPT Brass 33 235-4006003-02 1 Woma Solenoid Valve 34 320-0102001-01 1 Deck Diamond Plate 1 35 320-0102002-01 1 Deck Diamond Plate 2 36 320-0102003-01 1 Deck Diamond Plate 3 37 501-0101554-30 1 System Control Enclosure 38 501-0101610-01 1 Hydraulic Manifold Assy. # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 5 17 9/1/16 67 29 24 12 68 8 R TO MO 02) 18 IVE 21- 40 M A DR 4500 - 0 WO 110 TO OSE 32 21 7 (H 66 28 60 17 AIN 20 DR SE NK PN TO E 35 26 CA 2) TA 2) EU NA U MP 000-0 LIC 6-0 MA BLE A P 450 AU 001 TIC P Y PN TO D MA ORT E W OM 110-0 E H 1 DR 0-045 EU ISA NIF TO SE 1 MA BL OL SID (HOS ID TIC E PO D TO TO (HO O M 56 PT EN AN RT OD OL ) IFO 24 TO ISA BL A L S 81-02 LD PT ET 52 T ION 4500 13 OE EE OR -0 6 NA FIT OP 110 BL TIN PR SE 36 ET EE G 3 TO (HO FIT TIN G 58 R T PO FR P D 02) 19 UM 09- 9 M A P 4500 O 0-0 E W 11 61 44 SID SE 64 TO (HO R TE FIL NK 02) 14 TA 33- A U LIC 04500 - DR 10 55 HY E (1 TO HOS 69 NK ) 38 TA IC 14-02 UL TO RA 500 26 H YD 10-04 1 PN DISA EU 41 TO SE NK MA BLE P 25 (H O IC TA -02) TIC OR 30 UL 029 MA T O D RA 0450 TO NIF N HY 10- PN ENA OL D 23 11 TO SE 1 EU MA LBE P 22 54 (HO TIC OR 46 MA T O NIF N OL 23 D 57 ER 65 39 NG HA OR XC ) OT ) T E - 02 E M -02 48 H EA 0026 N 450 RIV 020 R N LSIO 0-0 TE CY4006ST PARTS LIST MANUAL M A D -0450 47 PU 11 FIL ) SIO R WO 110 RO SE NK 2 UL GE 2) T O P (HO TA 4-0 OP AN 4-0 TO OSE L IC 5003 O PR XCH 5002 (H AU 04 T T E 4 1 DR 10- DRIVETRAIN SUB-ASSEMBLY A 0-0 HY E 1 HE E 11 S 42 TO (HOS (HO 19 ) 27 05-02 37 500 49 NK ) 10-04 TA E1 63 UL IC 27-02 S DRA 04500 59 (HO HY 10- 16 5 53 TO TO SE 1 TO (HO P (HO WOM SE A PU 45 46 57 110 MP ) -04 CA 05-02 TO TO 500 SE PT TO 00- DR 500 OE 25 PW 02) AIN -04 NA 34 (H O O M 2 110 BL SE TO ET EE 51 SE A P (HO PT OD FIT 110 UM -04 P D ISA TIN 500 FR BL G 09- PO 51 ET 02) RT EE TO FIT PR TIN OP U G (HO LSIO SE N H 110 EA 36 TO -04 T EX 500 CH H 24- AN 02) GE (HO YDRA SE UL R 53 TO 110 IC M H -04 AN NK (HO YDRA 500 IFO TA -02) SE UL IC 110 IC M 23- LD 02) UL 030 -04 AN D RA 0450 4 500 IFO HY 10- 06- LD TO SE 1 02) (HO 43 61 25 15 6 DRIVETRAIN SUB-ASSEMBLY Item Ref. No. Qty. Description 1 110-4006031-01 1 Woma Drive Pump 1 2 110-4006038-01 1 Pump, Hydraulic, Accessory & Manifold Power 3 110-4006040-01 1 Woma Drive Pump 2 4 128-4006400-01 1 Transmission and PTO Support 5 128-4006402-01 1 Trans PTO Pump Rear Mount Assembly 6 128-4006403-01 1 Split Shaft Front Mount 7 128-4006404-01 1 Split Shaft Rear Mount 8 128-4006405-01 1 Pump Drive Rear Support 9 128-4006406-01 1 Weld Cotta Drive Mount 10 128-4006407-01 1 Side PTO Pump Bolt-On Support 11 204-00101111-01 4 Bolt, 1/2-13 X 1.75”, Cap, G8, Zinc 12 204-0101029-07 4 Bolt, 3/8-16 X 1.25”, Cap, G8, Zinc 13 204-0101030-07 32 Bolt, 3/8-16 X 1.5”, Cap, G8, Zinc 14 204-0101031-07 2 Bolt, 3/8-16 X 1.75”, Cap, G8, Zinc 15 204-0101043-07 4 Bolt, 7/16-14 X 2.0”, Cap, G8, Zinc 16 204-0101048-07 7 Bolt, 1/2-13 X 2.0”, Cap, G8, Zinc 17 204-0101051-01 20 Bolt, 1/2-13 X 3”, Cap, G8, Zinc 18 204-0101072-07 2 Bolt, 5/8-11 X 1.5”, Cap, G8, Zinc 19 204-0101073-07 4 Bolt, 5/8-11 X 2.0”, Cap, G8, Zinc 20 204-0101075-07 2 Bolt, 5/8-11 X 3”, Cap, G8, Zinc 21 204-0101077-07 4 Bolt, 3/4-10 X 2.0”, Cap, G8, Zinc 22 204-0101093-07 2 Bolt, 7/16-14 X 3.5”, Cap, G8, Zinc 23 204-0101114-07 8 Bolt, 7/16-14 X 1.5”, CS, Zinc 24 204-0603006-07 74 Washer, 3/8”, Flat, Hardened, SAE, Zinc 25 204-0603008-07 28 Washer, 7/16”, Flat, Hardened, AN, Zinc 26 204-0603010-07 58 Washer, 1/2”, Flat, Hardened, SAE, Zinc 27 204-0603013-07 10 Washer, 5/8”, Flat, Hardened, SAE, Zinc 28 204-0603015-07 4 Washer, 3/4”, Flat, Hardened, SAE, Zinc 29 204-0604003-07 2 Washer, 3/8”, Lock, Zinc 30 204-0604005-07 4 Washer, 1/2”, Lock, Zinc 31 204-0604007-07 6 Washer, 5/8”, Lock, Zinc 32 204-0604013-07 4 Washer, 3/4”, Lock, Zinc 33 204-0604040-07 2 Washer, Lock, 7/16”, Zinc 34 204-0703019-07 22 Nut, Hex, 7/16-14, Zinc 35 204-0704004-07 36 Nut, 3/8-16, Lock, Nylon, Zinc 36 204-0704006-07 27 Nut, Hex, 1/2-13, Lock, Nylon, Zinc 37 204-0704009-07 2 Nut, 5/8-11, Lock, Nylon, Zinc 38 214-0400010-03 1 Motor, Hydraulic, Propulsion 39 214-0400025-01 1 Pump, Hydraulic, Gear, 19cm^3/Rev, SAE-A 40 214-0500011-01 1 Drive Shaft, Cotta-Rear End, 1480 # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 7 17 67 9/1/16 29 24 12 68 8 R TO MO 02) 18 IVE 21- 40 M A DR 4500 -0 WO 110 TO OSE 32 21 7 (H 66 28 60 17 IN 20 RA ED AS ) NK PN TO E EU NA 35 26 M P C 00-02 TA 2) U 0 LIC 6-0 MA BLE A P 450 AU 001 TIC P Y PN TO D MA ORT E W OM 110-0 E H 1 DR 0-045 EU ISA NIF TO SE 1 MA BL OL SID (HOS ID TIC E PO D TO TO (HO O 56 P TO EN MA RT NIF DIS OL ) OL 24 TO AB A L S 81-02 N 00 D PT LE 52 T IO 5 OE TE OR -04 13 6 NA EF OP 110 BL ITT ING PR SE 36 ET 3 TO (HO EE FIT TIN G 58 T OR RP DF ) 19 MP -02 9 A PU 50009 OM 0-04 E W 11 61 44 SID SE 64 TO (HO R TE FIL NK 02) 14 TA 33- A U LIC 04500 - DR 10 55 HY E (1 TO HOS 69 NK ) 38 TA IC 14-02 UL TO RA 500 26 H YD 10-04 PN DISA EU 41 TO SE 1 NK MA BLE P 25 (H O IC TA -02) TIC OR 30 UL 029 MA T O D RA 0450 TO NIF N HY 10- PN ENA OL D 23 11 TO SE 1 EU MA LBE P 22 54 (HO TIC OR 46 MA T O NIF N OL 23 D 57 ER 65 39 NG HA R XC ) TO T E - 02 MO 02) 48 N H EA 0026 IVE 20- 50 R SIO 04 TE N M A DR 4500 0 47 UL 10- SIO R - OP E 1 NK FIL ) 2 CY4006ST PARTS LIST MANUAL UL GE 2) WO 110 PR (HOS TA 4-0 OP AN 4-0 TO OSE TO L IC 5003 O PR XCH 5002 (H 1 AU 04 T T E -04 0 DR 10- A HY E 1 DRIVETRAIN SUB-ASSEMBLY HE E 11 S 42 TO (HOS (HO 19 02) 27 37 5- 49 5000 NK ) 10-04 TA E1 63 UL IC 27-02 S RA 500 59 (HO H YD 10-04 5 53 TO TO SE 1 16 TO P (HO (HO WOM SE A PU 45 46 57 110 MP ) -04 CA 05-02 TO TO 500 SE PT TO 00- DR 500 OE 25 PW 02) AIN -04 NA 34 (H O O M 2 110 BL SE TO ET EE 51 SE A P (HO PT OD FIT 110 UM -04 P D ISA TIN 500 FR BL G 09- PO 51 ET 02) RT EE TO FIT PR TIN OP U G (HO LSIO SE N H 110 EA 36 TO -04 T EX 500 CH H 24- AN 02) GE (HO YDRA SE UL R 53 TO 110 IC M H -04 AN NK (HO YDRA 500 IFO TA -02) SE UL IC 110 IC M 23- LD 02) UL 030 -04 AN D RA 0450 4 500 IFO HY 10- 06- LD TO SE 1 02) (HO 43 61 25 15 8 DRIVETRAIN SUB-ASSEMBLY Item Ref. No. Qty. Description 41 214-0500012-01 1 Drive Shaft, St, Split Shaft to Creep, 1480 Series 42 214-0500013-01 1 Drive Shaft, St, Transmission to Split Shaft 43 214-0500014-01 1 Driveshaft, 1310, St Trans Side PTO 44 216-0108011-03 1 Fitting, St, #24MJIC X #24MSAE 45 216-0108011-04 1 Fitting, St, #24MJIC X #32MSAE, Steel 46 216-0108015-01 4 Fitting, St, #12MSAE X #12MJIC, Steel 47 216-0108023-01 1 Fitting, St, #12MSAE X #16MJIC, Steel 48 216-0108029-01 2 Fitting, St, #10MSAE X #12MJIC, Steel 49 216-0108055-01 1 Fitting, 90, Code 61 X #32 Straight Thread 50 216-0118055-01 1 Flange, 2” Code 61 X #24 Orb, ST 51 216-0208011-01 3 Fitting, 90, #12MSAE X #12MJIC, Steel 52 216-0208017-01 1 Fitting, 90, #20MSAE X #16MJIC Steel 53 216-0208021-01 4 Fitting, 90, #4MJIC X #4MSAE, Steel 54 216-0208025-01 1 Fitting, 90, #10MSAE X #8MJIC 55 216-0218016-01 1 Fitting, 90, #24MJIC X #24FJIC, Swivel 56 216-0238003-04 2 Fitting, 90, 1/8MPT X 1/4, Pushlock 57 216-0238005-04 6 Fitting, 90, 1/4”MPT X 1/4” F Tube, Pushlock Brass 58 216-0408007-09 1 Fitting, Tee, #10MSAE Run X #12MJIC X #12MJIC 59 226-0200010-01 1 Piston Pump, LH Rotation 60 264-0700013-01 2 1610 Companion Flange 10 Teeth 61 283-0100007-01 1 Creep Drive Transmission 62 283-0100012-01 1 249 PTO, 1.25” Keyed Output 63 283-0100013-01 1 880 PTO, 122%, Side Mount 64 283-0100014-01 1 880 PTO, 122%, Top Mount 65 283-0100015-01 1 912 Split Shaft 66 304-2000239-01 2 Split Shaft Front Mount Spacer Plates 67 304-2000248-01 2 Pump Drive Rear Support Spacer Plate 68 304-2000249-01 2 Split Shaft Mount Side Spacer Plates 69 304-2000256-01 1 Drive Mount Side Spacer Plate 1 # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 9 HEAD LIFT ASSEMBLY 4A G TIN 01) D FIT 050- A 5 0 HE -04 LK 10 BU E 1 TO TO HOS B ( (H ULK OS H SHIFT 37 E 1 EA 10 D F -04 ITT 50 IN 05 G 7 47 38 6 43 1-0 4B 1) 25 42 26 51 20 54 42 11 28 49 LIFT 52 55 9 22 23 30 2 27 1 9 38 23 OR T 23 4 48 RO LL 25 6 O 2-P D B01) NIF 039 - 21 27 TO 15 MA 50 IC -04 30 UL 10 TO (H BULK T (H BULK OS H OS H E 1 EA 50 D RA SE 1 HY (HO 2-P OR 38 D A01) 31 E 1 EA 10 D F TO O 8 10 D F -04 IT - -04 IT 50 TIN NIF 040 50 TIN 05 G MA 50 17 18 33 IC -04 05 G 2-0 3A 3-0 3B 1) UL 10 RA SE 1 56 1) 29 19 D HY (HO 14 53 34 TO NK 57 44 TO TA -01) LIC 41 (H BULK AU 4500 23 TO (H BULK OS H OS H E 1 EA 10 D F -04 IT TO SE O R D -0 HY 110 50 TIN 10 (H 40 E 1 EA 58 D 05 G 1B TILT 10 -04 FIT 4-0 2A 1) 41 G ) 50 TIN TIN -01 38 3 05 G FIT 56 5-0 2B D 500 24 13 1) 35 A HE -04 LK 10 BU E 1 TO (HOS 16 G ) 1A TIN -01 FIT 57 36 56 5 39 45 D 500 12 46 A RT HE -04 O LK 10 EP BU E 1 UR TO (HOS 31 O OT -04 SS 1) RE 0-0 R P5006 40 23 CL O CY (H E M 110 ON SE RN PO RT DR AIN 32 TO E TU 01) SE ) R R 61 - R CA 2-01 O 0 0 O 06 OT 045 OT 450 E M 10- 24 E M 0-0 ON E 1 ON 11 CL S 13 CL OSE CY (HO Y C (H TO TO 9/1/16 CY4006ST PARTS LIST MANUAL 10 HEAD LIFT ASSEMBLY Item Ref. No. Qty. Description 1 129-0201004-01 1 Weldt, 40 Inch Swing Actuator 2 129-0202004-01 1 Weldt, 40 Inch Lift Actuator 3 129-0204005-01 1 Weldt, Cyclone Lift Boom 4 129-0204006-01 1 Weldt, Cyclone Lift Coupler 5 129-0204007-01 1 Weldt, Cyclone Lift Mount 1 6 202-0204001-01 6 Screw, 4-40 X 1”, Socket, Cap Screw,SS 7 204-0101030-08 12 Bolt, 3/8-16 X 2”, Cap, G8, Zinc 8 204-0101046-07 12 Bolt, 1/2-13 X 1.5”, Cap, G8, Zinc 9 204-0101048-07 24 Bolt, 1/2-13 X 2.0”, Cap, G8, Zinc 10 204-0101059-07 2 Bolt, 5/8-11 X 4.0”, Cap, G8, Zinc 11 204-0101072-07 12 Bolt, 5/8-11 X 1.5”, Cap, G8, Zinc 12 204-0101129-01 1 Bolt, 5/8-11 X 4”, Cap, G8, Zinc 13 204-0101145-07 2 Bolt, 3/4-10 X 4.0”, G8, Zinc, Cap 14 204-0101146-07 1 Bolt, M8 X 20mm, Zinc Cap 15 204-0101147-07 4 Bolt, 5/8-11 X 4.5”, Cap, G8, Zinc 16 204-0104038-02 4 Bolt, 5/16-18 X 2.5”, Sh, SS 17 204-0104043-07 8 Bolt, 1/2-13 X 1.5”, Sh, G8, Np 18 204-0104046-07 2 Bolt, M10 X 1.5 X16mm, Sh, Zinc 19 204-0603004-07 4 Washer, 5/16”, Flat, Hardened, SAE, Zinc 20 204-0603006-07 12 Washer, 3/8”, Flat, Hardened, SAE, Zinc 21 204-0603010-07 24 Washer, 1/2 Flat, Hardened, SAE, Zinc 22 204-0603011-07 12 Washer, 1/2 Flat, Hardened, SAE, Zinc 23 204-0603013-07 26 Washer, 5/8 Flat, Hardened, SAE, Zinc 24 204-0603015-07 4 Washer, 3/4 Flat, Hardened, SAE, Zinc 25 204-0603044-02 6 Washer, #4, Flat, SS 26 204-0604003-07 12 Washer, 3/8”, Lock, Zinc 27 204-0604005-07 36 Washer, 1/2”, Lock, Zinc 28 204-0604007-07 12 Washer, 5/8”, Lock, Zinc 29 204-0704003-07 4 Nut, Hex 5/16-18, Lock, Nylon, Zinc 30 204-0704009-07 7 Nut, 5/8-11, Lock, Nylon, Zinc 31 204-0704011-07 2 Nut, 3/4-10, Lock, Nylon, Zinc 32 216-0105050-01 1 Fitting, St, #4MJIC X #8FJIC, Reducer, Steel 33 216-0108001-01 1 Fitting, St #8MSAE X #8MJIC, Steel 34 216-0108015-01 1 Fitting, St, #12MSAE X #12MJIC, Steel 35 216-0108019-01 1 Fitting, St, #8MSAE X #6MJIC, Steel 36 216-0108034-01 1 Fitting, St, #4MJIC X #6MSAE, Steel 37 216-0108035-01 1 Fitting, St, #4MJIC X #4MSAE, Steel 38 216-0208021-01 6 Fitting, 90, #4MJIC X #4MSAE, Steel 39 216-0210058-01 1 Fitting, Super Swivel #16MSAE X #10MJIC 40 216-0210059-01 2 Fitting, Super Swivel #10MSAE X #8MJIC # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 11 HEAD LIFT ASSEMBLY 4A G TIN 01) D FIT 050- A 5 0 HE -04 LK 10 BU E 1 TO TO HOS B ( (H ULK OS H SHIFT 37 E 1 EA 10 D F -04 ITT 50 IN 05 G 7 47 38 6 43 1-0 4B 1) 25 42 26 51 20 54 42 11 28 49 LIFT 52 55 9 22 23 30 2 27 1 9 38 23 OR T 23 4 48 RO LL 25 6 O 2-P D B01) NIF 039 - 21 27 TO 15 MA 50 IC -04 30 UL 10 TO (H BULK T (H BULK OS H OS H E 1 EA 50 D RA SE 1 HY (HO 2-P OR 38 D A01) 31 E 1 EA 10 D F TO O 8 10 D F -04 IT F - -04 IT 50 TIN NI 040 50 TIN 05 G MA 50 17 18 33 IC -04 05 G 2-0 3A 3-0 3B 1) UL 10 RA SE 1 56 1) 29 19 D HY (HO 14 53 34 TO NK 57 44 TO TA -01) LIC 41 (H BULK AU 4500 23 TO (H BULK OS H OS H E 1 EA 10 D F -04 IT TO SE O R D -0 HY 110 50 TIN 10 (H 40 E 1 EA 58 10 D F 05 G 1B TILT -04 IT 4-0 2A 1) 41 G ) 50 TIN TIN -01 38 3 05 G FIT 56 5-0 2B D 500 24 13 1) 35 A HE -04 LK 10 BU E 1 TO (HOS 16 G ) 1A TIN -01 FIT 57 36 56 5 39 45 D 500 12 46 A RT HE -04 O LK 10 EP BU E 1 UR TO (HOS 31 O OT -04 SS 1) RE 0-0 R P5006 40 23 CL O CY (H E M 110 ON SE UR NP OR T DR AIN 32 TO ET -01) SE ) R R 061 R CA 2-01 O 0 TO 00 6 OT 045 E M 10- MO -045 24 ON E 1 CL S NE 10 LO E 1 13 TO CY (HO TO C YC OS (H 9/1/16 CY4006ST PARTS LIST MANUAL 12 HEAD LIFT ASSEMBLY Item Ref. No. Qty. Description 41 218-1005014-01 1 Limit Switch, Roller Lever 42 218-2500038-01-1 3 Position Transducer, 13-BIT 43 218-2500036-01-2 3 Angular Position Sensor Magnet 44 220-0500020-01 1 Cylinder 4” Stroke 45 255-0300006-01 1 Hyd. Coupler Multi-Faster Fixed-Half 3-Port 46 255-0300007-01 1 Hyd. Coupler Multi-Faster Mobile-Half 3-Port 47 287-0101001-01 1 Actuator Hyd. Swing CB Valve 48 287-0102001-01 1 Actuator Hyd. Roll And Float 49 287-0103002-01 1 Actuator Hyd. Foot Mounted 50 304-2000300-01 1 Lift Actuator Sensor Mount 51 304-2000301-01 1 Swing Actuator Sensor Bracket 52 304-2000302-01 1 Roll Actuator Pickup Mount 53 304-2000303-01 1 Roll Actuator Magnet Mount 54 304-2000304-01 1 Lift Actuator Spacer Plate 55 304-2000305-01 1 Swing Actuator Spacer 56 304-2000306-01 1 Thrust Washer, 1.25” X 0.75 X 0.0625, Bronze 57 304-2000307-01 1 Spacer, 1.25”OD X 0.75”ID X 0.5” L 58 304-2000342-01 1 Spacer, Faster Connector # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 13 CYCLONE HEAD: TANK, PORT TUBES AND HYDRAULICS TO 13 (HO BULK SE HE 221 AD -03 5B-P 5 000 OR 09- T 14 5 01) 5 14 7 15 5 6 8 MP PU 1) OR 9-0 AT 0000 8 R CE 03 MA 21- TO OSE 2 6 (H 5 14 15 9 5 10 5 TO (H FAS OS TE TO E1 RC 10 ON -04 N 50 EC 11 B 06 TO (H UL OS KH E 2 EA 21 D 2-0 R 2) 2 3 -03 5C 01 -PO 05 3-0 RT 2) 1 R TO EC 02) NN 61- OR CO 500 CT ) R 4 TE 10-0 N NE 0-02 S 6 FA E 1 CO 500 TO HOS ER 04 ( ST 10- FA E 1 TO HOS ( 11 4 TO BULKHEAD 5A-PORT 1" ID 250 PSI RED HOSE (HOSE 221-0300005-01) 9/1/16 CY4006ST PARTS LIST MANUAL 14 CYCLONE HEAD: TANK, PORT TUBES AND HYDRAULICS Item Ref. No. Qty. Description 1 128-4006410-01 1 Head Stanchion, ST 2 204-0101028-07 8 Bolt, 3/8-16 X 1.0”, Cap, G8, Zinc 3 204-0603006-07 4 Washer, 3/8”, Flat, Hardened, SAE, Zinc 4 204-0704004-07 8 Nut, 3/8-16, Lock, Nylon, Zinc 5 204-1007011-01 8 Clamp T-Bolt Number 288 6 216-0101001-04 2 Fitting, St, 1/4”MPT X 1/4” Barb, Brass 7 216-0102014-05 2 Fitting, 90, 1/4”MPT X 1/4”FPT, PVC 8 216-0102089-05 2 Fitting, St, 1/4” FPT Bulkhead PVC 9 216-0814006-01 1 Expandable Rubber Plug 2-1/4” 10 216-1000077-02 1 1-1/4 Inch King Nipple, SS 11 262-0400001-01 1 Whipcheck 21” X 1/8” Wire Rope 12 310-1302021-01 1 FT Return Tube 40” Cyclone 13 310-1302023-01 1 RR Return Tube 40” Cyclone 14 407-0101005-40 3 4000 Port Tube Hose 5 Inch 15 407-0101007-40 2 Hose Cut Tank Connect 7 Inch # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 15 CYCLONE HEAD: FRAME, MOTOR AND RETURN PUMP 31 30 26 27 5 21 17 8 9 34 18 24 18 22 42 15 19 16 14 4 32 T 202 O LO 33 -02 WE 0 R (HO 1003- SPIN SE 01 G DLE 25 116 RE BE -45 AS AR 012 E F ING 00- ITT 44 5 01) ING 29 28 13 36 3 45 6 18 6 10 18 18 2 10 18 20 18 43 41 7 23 37 38 18 39 40 12 18 1 23 35 11 17 21 6 9/1/16 CY4006ST PARTS LIST MANUAL 16 CYCLONE HEAD: FRAME, MOTOR AND RETURN PUMP Item Ref. No. Qty. Description 1 104-0600001-01 1 Macerator Return Pump Assembly 2 117-0000003-01 4 Caster Green Wheel 4 X 2 Swivel 3 129-0205004-01 1 4006 Cyclone Pump Guard 4 203-0100056-01 1 V Belt Bx40 5 204-0101014-07 8 Bolt, 5/16-18 X 1.0”, Cap, G8, Zinc 6 204-0101015-07 18 Bolt, 5/16-18 X 1.25”, Cap, G8, Zinc 7 204-0101028-07 4 Bolt, 3/8-16 X 1.0”, Cap, G8, Zinc 8 204-0101029-07 2 Bolt, 3/8-16 X 1.25”, Cap, G8, Zinc 9 204-0101030-07 4 Bolt, 3/8-16 X 1.5”, Cap, G8, Zinc 10 204-0101031-07 12 Bolt, 3/8-16 X 1.75”, Cap, G8, Zinc 11 204-0104035-02 8 Bolt, 5/16-18 X 1.0”, SH, SS 12 204-0105012-02 10 Bolt, 3/8-16 X 1-1/4”, FH, G8 13 204-0105012-20 6 Bolt, 3/8-16 X 1.50 FH G8 Np 14 204-0105029-07 2 Bolt, 3/8-16 X 4.5” Zinc, FH, Cs 15 204-0203001-06 2 Threaded Rod, 1/4-20 X 3.0” 16 204-0603002-07 2 Washer, 1/4” Flat, Hardened, SAE, Zinc 17 204-0603004-07 10 Washer, 5/16” Flat, Hardened, SAE, Zinc 18 204-0603006-07 80 Washer, 3/8” Flat, Hardened, SAE, Zinc 19 204-0604001-07 2 Washer, 1/4”, Lock, Zinc 20 204-0604003-07 4 Washer, 3/8”, Lock, Zinc 21 204-0604006-07 10 Washer, Lock, 5/16”, G8, Zinc 22 204-0703002-07 2 Nut, Hex 1/4-20, G8, Zinc 23 204-0704004-07 48 Nut, 3/8-16, Lock, Nylon, Zinc 24 204-1102001-01 2 Collar Shaft, 3/8 1/4-20 25 207-0201006-01 1 Bushing Split Taper P1 1 26 214-0400021-01 1 Motor, Hydraulic, Cyclone 27 214-0800003-01 1 Overhung Load Adapter 28 216-0113018-01 1 Fitting, St, 4MJIC X 1/8 FPT 29 216-0136004-01 1 Fitting, St, 1/8”MPT X Grease Zerk 30 216-0208011-01 2 Fitting, 90, #12MSAE X #12MJIC, Steel 31 216-0208021-01 1 Fitting, 90, #4MJIC X #4MSAE, Steel 32 236-0400001-01 1 Sheave, 3-Groove, Cyclone Hydraulic Motor 33 264-0000016-01 1 Key, 1/4” X 2” 34 304-0403002-02 1 Cyclone Motor Mounting Plate (OHLA) 35 304-0403024-01 1 Cyclone 40 Inch Disc 36 304-0603013-02 1 Cyclone 40 Inch Rear Axle 37 304-0603016-01 1 Front Axle 4006 RT Side 38 304-0603017-01 1 Front Axle 4006 LT Side 39 317-0301040-01 1 Housing Cyclone Head 2 Port 40 320-0100253-01 1 Macerator Pump Mount 40 In 41 320-0100254-01 1 Macerator Pump Spacer 40 In 42 320-0100320-01 2 L Support Bracket 43 320-0200001-08 1 Rubber Sheet Return Tank Pad 44 413-0305001-01 1 4000 Cyclone RT Frame Rail 45 413-0305002-01 1 4000 Cyclone LT Frame Rail # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 17 CYCLONE HEAD: CASTING & MAIN DRIVE 23 19 24 19 20 18 4 12 27 28 25 26 32 14 15 11 5 1 10 30 22 8 29 2 17 10 31 13 3 21 14 13 11 1 10 34 7 8 33 9 16 6 9/1/16 CY4006ST PARTS LIST MANUAL 18 CYCLONE HEAD: CASTING & MAIN DRIVE Item Ref. No. Qty. Description 1 202-0201003-01 2 Bearing Roller 2 Inch Bore 2 203-0100008-01 2 V Belt Bx46 3 204-0101014-07 3 Bolt, 5/16-18 X 1.0”, Cap, G8, Zinc 4 204-0101027-07 2 Bolt, 3/8-16 X .75”, Cap, G8, Zinc 5 204-0101030-08 4 Bolt, 3/8-16 X 2.0”, Cap, G8, Zinc 6 204-0104003-20 30 Bolt, 1/4-20 X 0.5”, SH, G8, NP 7 204-0105012-02 8 Bolt, 3/8-16 X 1-1/4”, FH, G8 8 204-0105017-20 8 Bolt, 9/16-12 X 2”, FH, G8, NP 9 204-0603003-07 30 Washer, 1/4”, Flat, Zinc 10 204-0603006-07 18 Washer, 3/8”, Flat, Hardened, SAE, Zinc 11 204-0603011-02 8 Washer, 9/16”, An, SS 12 204-0604003-07 2 Washer, 3/8”, Lock, Zinc 13 204-0704004-07 12 Nut, 3/8-16, Lock, Nylon, Zinc 14 204-0704030-07 8 Nut, 9/16-12, Lock, Thin, Nylon 15 204-1109001-01 1 Shaft Collar Rpm Pick-Up 16 205-0115002-02 1 Cyclone Brush Assembly 40 Inch 17 207-0801002-01 1 Bushing Split Taper 18 216-0102125-02 1 Rotating Union 40ksi 19 216-0128001-02 3 Gland Nut, 3/8 MAE, with Collar 20 216-0128016-02 1 9/16 MAE X 3/8 FAE, Bushing 21 216-0136003-01 1 Fitting, St, 1/4”-28 Taper MPT X 1/8”FPT, Steel 22 216-0136004-01 1 Fitting, St, 1/8”MPT X Grease Zerk 23 216-0228001-02 1 Fitting, 90, 3/8”FAE X 3/8”FAE, 60k Psi, SS 24 216-1000133-03 1 Fitting, St, 3/8”MAE X 3/8”MAE Nipple 25 218-2500028-01 1 Sensor, Rpm, Hall Effect 26 228-2300007-00 1 Collar, 40ksi, 9/16” 27 228-2300010-02 1 Union Collet 28 228-2900007-02 1 Gland Nut Rotating Union UHP 29 236-0300019-01 1 Sheave 2 Groove Sk2b110sk 30 304-0403012-01 1 Cyclone Top Bearing 2 Inch 31 304-0403013-01 2 Top Bearing Spacer 40 Inch 32 304-1601018-01 1 40 Inch UHP Speed Sensor Mount 33 313-0200001-11 1 Cyclone UHP Spindle 60ksi 34 317-0301040-01 1 Housing Cyclone Head 2 Port # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 19 CYCLONE HEAD: FAN ASSEMBLY 15 10 2 19 21 5 8 5 9 6 13 14 17 11 10 12 20 18 16 9 5 1 7 4 3 9/1/16 CY4006ST PARTS LIST MANUAL 20 CYCLONE HEAD: FAN ASSEMBLY Item Ref. No. Qty. Description 1 204-0101003-07 2 Bolt, 1/4-20 X .75”, Cap, G8, Zinc 2 204-0101014-07 16 Bolt, 5/16-18, X 1.0”, Cap, G8, Zinc 3 204-0104035-02 8 Bolt, 5/16-18, X 1.0”, SH, SS 4 204-0603003-07 2 Washer, 1/4”, Flat, Zinc 5 204-0603004-07 40 Washer, 5/16” Flat, Hardened, SAE, Zinc 6 204-0603014-02 4 Washer, 3/4”, Flat, SS 7 204-0604001-07 2 Washer, 1/4”, Lock, Zinc 8 204-0702003-07 4 Nut, Jam, 3/4-16, RH, Zinc 9 204-0704003-07 24 Nut, Hex, 5/16-18, Lock, Nylon, Zinc 10 216-0128011-02 24 Tip Extension 11 228-2300006-02 4 Slotted Collet AE 40KSI 12 228-2300007-02 4 Collar AE 40KSI 13 228-2900006-02 4 Gland Nut AE 40KSI 14 230-0700009-01 16 Nozzle, 3/8-24 .010 Orifice SS 15 230-0700010-01 8 Nozzle, 3/8-24 .012 Orifice SS 16 302-0903001-01 2 UHP Spray Bar Support Angle 17 303-0102002-01 4 Cyclone 40 Inch Blade Bar 18 303-0102011-01 2 Cyclone Spray Bar Long 8 Port 19 303-0102011-02 2 Cyclone Spray Bar Short 4 Port 20 313-0200001-11 1 Cyclone UHP Spindle 60ksi 21 316-0100001-01 8 Blade Cyclone CS 40 Inch # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 21 CYCLONE HEAD: MACERATOR RETURN PUMP 12 14 5 1 6 13 4 9 7 TO AIR VENT BULKHEAD ON CYCLONE TANK 1/4"ID 250 PSI (HOSE 221-0300009-01) 10 2 3 15 11 TO GREY WATER BULKHEAD (HOSE 221-0300005-01) 16 8 8 INLET FROM CYCLONE TANK 8 (HOSE 407-0101011-20) 9/1/16 CY4006ST PARTS LIST MANUAL 22 CYCLONE HEAD: MACERATOR RETURN PUMP Item Ref. No. Qty Description 1 202-0108013-01 2 Radial Ball Bearing 2 204-0101028-07 3 Bolt, 3/8-16 X 1.0, Cap, G8, Zinc 3 204-0603006-07 3 Washer, 3/8, Flat Hardened, Sae, Zinc 4 204-0608002-01 1 Wave Washer 5 204-1600006-01 1 Spiral Ring, Internal 2 Dia 6 204-1600007-01 1 Snap Ring, External 7 216-0101023-04 1 Fitting, St, ¼”Fpt, Barb 8 216-0229001-02 1 Fitting, 90, With Seal & Clamp 9 216-1000082-01 1 Fitting, Nipple, 1/4 X 2 Sch40 10 228-0100023-01 2 Oil Seal 11 228-0100029-01 1 O-Ring 12 236-0200025-01 1 Sheave, 1 Groove, 3/4” Bore 13 250-1000002-01 1 Bearing Housing, Macerator Pump 14 264-0000007-01 1 Shaft, Top, Macerator Pump 15 264-0700007-01 1 Weldt Center Impeller Shaft 16 501-0101086-05 1 Housing Secondary Machining # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 23 HYDRAULIC TANK ASSEMBLY 36 3 27 38 35 23 11 14 13 TO HYDRAULIC MANIFOLD HEAT EXHANGER OUTLET 24 (HOSE 110-0450036-02) 25 E RIV AD 8 W OM -01 ED 03 1 2 ) NT 06 4-0 T O OU 0-40 5003 E M 11 -04 SID PUMP E 110 (HO S 7 24 10 TO C (HO HAR 5 14 SE GE P 20 110 UM -04 P R 500 ET 026 UR -01 N ) TO WOMA HEAT EXHANGER (OUTLET HOSE 110-0450037-02) 28 37 1 31 33 TO PR O 6 12 (HO POR 4 SE TIO E 110 NAL RIV -04 SO AD 500 LE OM 01 80- NO 02) ID E D W6040- -02) 29 NT 00 33 21 TO OU 0-4 500 P M 11 -04 FA (HO STE TO MP 110 SE R C TO PU OSE 110 ON (H -04 NE 500 CT 41- OR 02) TO WO (HO M SE A DR 110 IVE -04 M 500 OTO 82- R 02) 15 16 26 34 19 4 2 18 22 20 17 32 4 9 HY 30 DR AU TO LIC PR TO TA O TO WO NK TO (HO PULS SID M DR MA SE ION TO EM (HOA CHA AIN (HO NIFO 110 PU MA O UN S E R G SE LD -04 MP ( NIF ( H T 110 E P TO 500 SU H OS LDO OS ED -04 UM PR 110 PU 2 C E E W 5 P OP -04 MP 8-0 TIO 2) 110 PUM 110 OM 002 SU TO U 500 L-P N -04 P S -04 A P 9-0 CT WO (HO LSIO 27- OR 500 UC 500 UM 2) ION SE N M 02) T 35- TIO 30- P (HO MA M 1 O 0 2 N 02) L-P SE OTO 10- TO ) OR 110 R 0 R 450 CA T -04 CAS 014 SE 500 E -02 DR 16- DRA ) AIN 02) IN 9/1/16 CY4006ST PARTS LIST MANUAL 24 HYDRAULIC TANK ASSEMBLY Item Ref. No. Qty. Description 1 204-0101026-07 7 Bolt, 3/8-16 X .5”, Cap, G8, Zinc 2 204-0101030-07 8 Bolt, 3/8-16 X 1.5”, Cap, G8, Zinc 3 204-0104040-01 4 Bolt, 3/8-24 X 1”, Sh, Black Oxide 4 204-0603006-07 24 Washer, 3/8”, Flat, Hardened, SAE, Zinc 5 204-0603010-07 4 Washer, 1/2”, Flat, Hardened, SAE, Zinc 6 204-0604003-07 7 Washer, 3/8”, Lock, Zinc 7 204-0604005-07 4 Washer, 1/2”, Lock, Zinc 8 204-0703008-07 4 Nut, Hex, 1/2-13, G8, Np 9 204-0704004-07 8 Nut, 3/8-16, Lock, Nylon, Zinc 10 216-0102097-05 1 Fitting, St 2” MPT X 3/4” FPT 11 216-0102097-06 1 Hydraulic Sender Bushing 12 216-0104005-01 1 Adapter, 3/4” X 3/4” MPT W/O-Ring 13 216-0104015-01 1 Fitting, St, #20MJIC X #24FJIC, Reducer, Steel 14 216-0108011-03 2 Fitting, St, #24MJIC X #24MSAE, Steel 15 216-0108054-01 1 Fitting, St, 12MSAE X 4MJIC, Steel 16 216-0113009-01 1 Fitting, St, #12MSAE, Plug, Steel 17 216-0202012-01 1 Fitting, 90 1/2”MPT X 1/2”MP Steel 18 216-0208002-01 2 Fitting, 90, #8MSAE X #8MJIC Steel 19 216-0208011-01 3 Fitting, 90, #12MSAE X #12MJIC, Steel 20 216-0208016-01 2 Fitting, 90, #16MSAE X #16MJIC, Steel 21 216-0208022-01 2 Fitting, 90, #6MSAE X #4MJIC, Steel 22 216-0208030-01 1 Fitting, 90, #24MJIC X #24MSAE, Steel 23 216-0218021-01 1 Fitting, Tee, #24MSAE Run X #24MJIC X #24MJIC, Steel 24 216-0805006-01 2 Fitting, St, #20MSAE, Plug, Steel 25 216-0805009-01 1 Fitting, #16MSAE Plug, Steel 26 217-0300004-01 1 Gauge Level 10” Hyd. Fluid W/Thermometer 27 218-1901008-01 1 Connector, Strain Relief 90 Deg. 28 218-2500019-01 1 Sensor Hyd. Fluid Level & Temp 29 231-0203009-05 1 Hydraulic Tank Inspection Plate 30 235-0100008-01 1 Valve Ball 1/2”Fpt Brass 31 273-0202002-01 1 Breather Element 32 304-2000324-01 4 St, Hydraulic Tank Clamp Plate 33 501-0101250-01 1 Hydraulic Filter Gasket 34 501-0101554-01 1 Hydraulic Tank Weldment 35 501-0101554-26 1 Filter Bypass Indicator 36 501-0101616-01 1 Hydraulic Filter Cap 37 501-0101780-01 1 Hydraulic Filter Housing 38 501-0101780-02 1 Hydraulic Filter Element, Return, 10mic, 400 Series # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 25 HYDRAULIC MANIFOLD ASSEMBLY SE 01 EN 38- DS 060 L OA -02) 0 -40 2) P 6 1 0 UM 000 P 1 23- D P 45 UM 500 OL 10-0 D P -04 13 24 A NIF SE 1 M (HO N I F OL 110 E TO MA (HOS TO ER NG HA 2) 9 17 E XC 32-0 AT 500 HE -04 LD 110 IFO OSE N MA (H 18 TO NLET I 10 N UR ET O R R 2) T 0 11 EC 40- NN 500 CO -04 ER E 110 8 14 7 S FA (HOS T SS UR E TO RE 20 4 T O R P -02) EC 039 NN 450 CO 0-0 8 S T ER SE 11 UR E FA (HO SS ) RE -02 7 2 TO U M P P 50017 4 E P 0-0 AC 11 UR N 1 TO HOSE R ET -02) 5 ( U E P -04 MP 5001 9 1 TO OSE AC 110 (H EE ) P T -01 TO 012 . BIN -0450 D 0 TO E 11 TE E 3 3 (HO S OM 01) TT 014- 3 3 6 BIN -04 O B 50 D. 110 6 6 TO OSE (H TE ) FT -01 E 6 3 . LE 013 BIN -0450 TO BULKHEAD 1A-PORT 3 D TO SE 11 0 E TE ) (HOSE 110-0450049-02) 6 (HO HT -01 RIG 50015 B I N 4 T D. 10-0 OR TO BULKHEAD 1B-PORT B-P 02) D 2 0046- RT -PO ) 6 TO SE 1 (HO (HOSE 110-0450048-02) H A E 45 D 2A 47-02 OR T LK -0 EA 00 B-P 02) RT BU E 110 L KH 0-045 D 4 0044- -PO ) RT O T OS B U 11 A HE 5 4A -02 -PO ) (H TO OSE U LK 10-04 E AD 50045 D 3B 42-02 T B 1 H A 0 OR (H TO OSE LK -04 HE 50 A-P 02) BU 110 LK -04 (H TO OSE O BU E 110 A D 3 0049- (H T OS H E 5 (H LK -04 BU 110 TO OSE (H 18 17 19 9 23 22 18 14 21 13 15 HEAD LIFT 12 HEAD HEAD SHIFT 15 16 ACE PUMP HEAD SPIN ROLL BIN HEAD TILT LIFT BIN DOOR 9/1/16 CY4006ST PARTS LIST MANUAL 26 HYDRAULIC MANIFOLD ASSEMBLY Item Ref. No. Qty. Description 1 216-0108001-01 2 Fitting, St, #8MSAE X #8MJIC, Steel 2 216-0108002-01 1 Fitting, St, #12MSAEX #8MJIC, Steel 3 216-0108005-02 6 Fitting, St, #4MJIC X #8MSAE, Steel, W/ Orifice 4 216-0108015-01 1 Fitting, St, #12MSAE X #12MJIC, Steel 5 216-0108023-01 1 Fitting, St, #12MSAE X #16MJIC, Steel 6 216-0108040-01 6 Fitting, St, #4MJIC X #8MSAE, Steel 7 216-0113009-01 2 Fitting, St, #12MSAE, Plug, Steel 8 216-0113010-01 2 Fitting, St, #4MSAE Plug, Steel 9 216-0113011-01 14 Fitting, St, #10MASE Plug, Steel 10 216-0308006-01 1 Fitting, 45, #4MSAE X #4MJIC, Steel 11 216-0310005-01 1 Fitting, 45, #12MSAE X #12MJIC, Steel 12 235-4006002-01 3 Proportional Valve 13 501-0101203-01 5 Solenoid Hydraulic 14 501-0101220-01 4 Hydraulic Test Port 15 501-0101319-01 3 Double Acting Manifold Valve 16 501-0101322-01 1 Single Acting Manifold Valve 17 501-0101323-01 3 Check Valve 18 501-0101334-01 8 Counterbalance Valve 19 501-0101335-01 1 Cyclone Flow Control Valve 20 501-0101587-01 1 St Manifold Block 21 501-0101611-01 2 Hydraulic Manifold Relief Valve 22 501-0101612-01 1 St Hydraulic Manifold, Relief Valve 2 23 501-0101613-01 2 Pressure Reducing Valve 24 501-0101614-01 3 Flow Control Valve with Reverse Flow Check # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 27 BULKHEAD ASSEMBLY 1 0-0 002 01) 0 - 050 0057- 22 45 1A OR 0-0 AT 11 TU SE 4A 1B T AC (HO 1 5A TI L R T 0-0 ) TO W PO 002 -01 3A LO 050 057 5B 2 20- -0450 OR 10 4B 2A AT E 1 TU OS 1 5C AC (H 1-0 3B 2B ILT PORT 100 -01) T TO ER 010 50 P P 2 87- 04500 U R - TO 10 UA E 1 CT OS 1 2-0 ) T A T (H HIF POR 300 2-01 S 010 5005 3 TO IGHT R OR 10 7 - 28 -04 AT E 1 TU OS T AC T (H F LI PO R TO GHT RI 6 TO CY 1" RMACE CLON ED RAT E C HO OR LEA SE R (HO ECLA NING SE IM HEA 221 FITT D -03 000 ING 05- 01) 7 TO C VAL CLY VE ONE 8 (HO BULK TAN SE HE K F 221 AD LUS -03 1/4" HIN TO SHIFT ACTUATOR 287-0103002-01 000 ID 09- RED G LEFT PORT (HOSE 110-0450051-01) 01) 3 5 TO TO ROLL ACTUATOR 287-0102001-01 4 ON ROTAT (HO CLE ING RIGHT PORT (HOSE 110-0450054-01) SE ANIN UN 221 IO -03 G HEA N 010 53- D TO LIFT ACTUATOR 287-0103002-01 01) LEFT PORT (HOSE 110-0450053-01) TO ROLL ACTUATOR 287-0102001-01 LEFT PORT (HOSE 110-0450055-01) TO HYDRAULIC MANIFOLD A9-PORT (HOSE 110-0450049-02) 1A TO HYDRAULIC MANIFOLD B9-PORT 1B 4A (HOSE 110-04500481-02) 5A 5B 3A 2A 4B TO HYDRAULIC MANIFOLD A7-PORT (HOSE 110-0450045-02) 5C 2B 3B TO HYDRAULIC MANIFOLD A6-PORT (HOSE 110-0450043-02) 2 TO A NTI- 1/4"I WEEP 1 D RE SOLE D (H N OSE OID 21 221-0 8-240 3000 0017-0 09-0 1) 2 T 1"ID O DEWA RED T RT (HOS ERING B -PO E 22 IN A8 1-03 1" ID 0000 O LD -02) 5-0 1) NI F 47 MA 4500 TO H LIC 0-0 OUT IGH PRE AU 11 DR OSE LET MAN SSURE Y H (H RT TO -PO IFOL PUM B8 D (H P (22 OSE O LD -02) 6 221-0-030002 NIF 46 3010 4-01) MA 04500 52-0 IC UL 10- OR T 1) D RA SE 1 7-P HY (HO DB TO I F OL 4-02) N 4 MA 04500 IC UL 10- RA E 1 RT H YD (HOS -PO TO B6 O LD -02) NIF 42 MA 4500 LIC 0-0 AU 11 Y DR OSE H (H TO 9/1/16 CY4006ST PARTS LIST MANUAL 28 BULKHEAD ASSEMBLY Item Ref. No. Qty. Description 1 216-0101030-04 1 Fitting, St, 1”FPT SW X 1”ID Barb, Brass 2 216-0101032-04 1 Fitting, St, 1/2”FPT X 1/4”ID Barb, Brass 3 216-0112007-01 8 Fitting, #4MJIC Bulk Head W/Nut 4 216-0128001-02 2 Fitting, 3/8” MAE Gland Nut W/ Collar Assy. 5 216-0128017-02 1 Fitting, St, 3/8”FAE X 3/8”FAE Bulkhead SS 6 216-1300011-03 1 1” MCAM X 1” FPT, Alum. 7 216-1300016-03 1 Fitting, St, 1/2”MCAM X 1/2”FPT, Alum. 8 320-0101169-01 1 ST Bulkhead Bracket # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 29 HYDRAULIC HEAT EXCHANGERS ASSEMBLY ) -02 025 500 10-04 S E1 (HO TO WO M (HO A DR SE IVE 110 MO IN -04 TO RA 500 R ED 022 OUT AS ) -02 LE P C -02 ) T P UM 0024 0 ION 45 LS 0-0 PU 11 TO RO SE HY T O P (HO DR (HO AULIC SE 110 MANIF -04 OL 500 D T 32- 1-P 12 02) OR T 10 TE FIL ) NK 02 R 9 L TA 37- IC 5000 10 AU 04 DR 10- HY E 1 13 TO (HOS 11 15 8 T LE UT RO ) TO -02 MO 022 R IVE 04500 D 0- MA 11 WO SE TO (HO 12 8 14 3 5 2 7 4 2 1 4 2 2 4 4 18 17 6 4 6 4 6 16 9/1/16 CY4006ST PARTS LIST MANUAL 30 HYDRAULIC HEAT EXCHANGERS ASSEMBLY Item Ref. No. Qty. Description 1 128-4006913-01 1 Weldt, Heat Exchanger Mount, St 2 204-0101028-07 18 Bolt, 3/8-16 X 1.0”, Cap, G8, Zinc 3 204-0101073-07 4 Bolt, 5/8-11 X 2.0”, Cap, G8, Zinc 4 204-0603006-07 36 Washer, 3/8”, Flat, Hardened, SAE, Zinc 5 204-0603013-07 8 Washer, 5/8”, Flat, Hardened, SAE, Zinc 6 204-0704004-07 18 Nut, 3/8-16, Lock, Nylon, Zinc 7 204-0704009-07 4 Nut, 5/8-11, Lock, Nylon, Zinc 8 216-0108013-01 2 Fitting, St, #20MSAE X #20MJIC, Steel 9 216-0108052-01 1 Fitting, St #20FJIC X #16MJIC, Adpt. 10 216-0208007-01 2 Fitting, 90, #16MSAE X #12MJIC, Steel 11 216-0208017-01 1 Fitting, 90, #20MSAE X #16MJIC, Steel 12 216-0208052-01 2 Fitting, 90, #20FJIC Swivel X #20MJIC, Steel 13 216-0408007-02 1 Fitting, Tee, #20MSAE Run X 20MJIC X #20MJIC 14 218-1018002-01 1 Switch, Temp, 120 Degrees 15 218-1018005-01 1 Switch, Temp, 140 Degrees 16 279-0100002-01 1 Heat Exchanger, Hydraulic 17 279-0100003-01 1 Heat Exchanger, Hydraulic 12V 18 279-0100007-01 1 Heat Exchanger, 12V, Side Mounted # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 31 WATER PUMP AND DRIVE ASSEMBLY -ITEM 15 REQUIRES A TORQUE OF 23 LB-FT -ITEM 13 REQUIRES A TORQUE OF 330 LB-FT, USE PETROLEUM JELLY UNDERNEATH SOCKET HEAD TO PREVENT TWISTING THE COUPLING. TIGHTEN THE AXIAL BOLTS FIRST. USE THE TOOL SHOWN BELOW (128-4006064-01) TO HOLD THE COUPLING WHILE TORQUING. 8 20 12 ER AT SE 17 19 H W HO 1) ES RED 009-0 22 F R " TO K 1/4 1-030 N TA SE 22 0 43 (HO 5 7 26 24 36 20 30 25 6 16 4 35 44 45 40 42 47 13 9 48 49 38 18 13 41 T 23 OU ER 16) ILT 180- TLE N F 01 RO -05 52 29 MIC 407 35 SE TO (HO 50 18 21 27 28 10 39 15 23 46 28 AD HE ) LK -01 34 E BU 1052 UR 30 SS 1-0 RE E 22 H P HOS 11 H I G ( TO TTING FI 21 14 18 23 37 3 1 53 33 TO WOMA DRIVE HEAT EXCHANGER E (HOSE 110-0450022-02) RIV DD 1 N TE 040-0 2) TO OU 006 21-0 (HO HYD P M 0-4 00 SE RA TO P 11 0-045 110 ULI 31 O T UM 11 -04 C T P SE 500 AN 16- K (HO 02) 2 TO (HO HYD SE RA 51 32 110 ULI -04 C T 500 AN 82- K 02) 31 TO S PU IDE (HO MP 1 MOU SE 10- NTE 110 400 D D -04 603 RIV 500 1-0 E 20- 1 02) 9/1/16 CY4006ST PARTS LIST MANUAL 32 WATER PUMP AND DRIVE ASSEMBLY Item Ref. No. Qty. Description 1 110-4006032-01 1 Woma Drive Motor 2 110-4006301-01 1 Manifold Block 3 110-4006302-01 1 Sequence Valve Woma Pump Drive 4 128-4006025-01 1 Temperature Transducer Mount 5 128-4006922-01 1 Weldt, Woma Pump Guard, St 6 204-0101001-07 2 Bolt, 1/4-20 X .5”, Cap, G8, Zinc 7 204-0101004-07 2 Bolt, 1/4-20 X 1.0”, Cap, G8, Zinc 8 204-0101007-07 4 Bolt, 1/4-20 X 1.75”, Cap, G8, Zinc 9 204-0101064-07 4 Bolt, 3/4-10 X 3”, Cap, G8, Zinc 10 204-0101108-07 4 Bolt, 3/4-10 X 2.5”, Sh, G8, Zinc 11 204-0101109-07 4 Bolt, 3/4-10 X 3.0”, Cap, G8, Zinc 12 204-0101116-07 1 Bolt, M10-1.5 X 30mm, Cs, Zinc 13 204-0104032-06 6 Bolt, M20-2.5 X 65mm, Sh, Black Oxide 14 204-0104041-01 4 Bolt, 1/2-13 X 3.75” Sh, Cap, Black Oxide 15 204-0204004-02 2 Screw, 3/8-16 X 1.5”, Set 16 204-0603001-02 2 Washer, 1/4”, Flat, AN, SS 17 204-0603002-07 6 Washer, 1/4”, Flat, Hardened, SAE, Zinc 18 204-0603015-07 20 Washer 3/4”, Flat, Hardened, SAE, Zinc 19 204-0603033-07 1 Washer, Flat, M10, Zinc 20 204-0604001-07 8 Washer, 1/4”, Lock, Zinc 21 204-0604013-07 8 Washer, 3/4”, Lock, Zinc 22 204-0604014-07 1 Washer, Lock, M10, Zinc 23 204-0703013-07 12 Nut, Hex, 3/4-10, Zinc 24 216-0102014-02 2 Fitting, 1/2”MPT X 1/4”FPT, Bushing, SS 25 216-0102015-04 1 Fitting, St, 1 MPT X 1/4 FPT 26 216-0102016-02 1 Fitting, St, 1/2”FPT X 1/2”FPT, Coupler, SS 27 216-0108005-04 1 Fitting, 45, #20MSAE X #20MJIC,Steel 28 216-0128001-02 3 Gland Nut, 3/8 MAE with Collar 29 216-0128016-02 1 9/16 MAE X 3/8 FAE, Bushing 30 216-0138007-04 2 Fitting, St, 1/4”MPT X 5/16” F Pushlock, Brass 31 216-0208016-01 2 Fitting, 90, #16MSAE X #16MJIC 32 216-0208020-01 1 Fitting, 90, #6MJIC X #4MSAE, Steel 33 216-0208025-01 1 Fitting, 90, #10MSAE X #8MJIC 34 216-0228001-02 1 Fitting, 90, 3/8”FAE X 3/8”FAE, 60k Psi, SS 35 216-0238004-04 1 Fitting, 90, 1/4”MPT X 5/16”Id Pushlock, Brass 36 216-0402019-03 1 Fitting, Tee 1/2”FPT X 1/2”MPT X 1/2”Fpt, SS 37 216-0805009-01 1 Fitting, #16MSAE Plug, Steel 38 216-1000131-02 1 Fitting, St 1-1/2” King Nipple, SS 39 216-1000133-03 1 Fitting, St, 3/8”MAE X 3/8”MAE, Nipple 40 217-0102005-01 1 Pressure Gauge 200 Psi 1/4 MPT # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 33 WATER PUMP AND DRIVE ASSEMBLY -ITEM 15 REQUIRES A TORQUE OF 23 LB-FT -ITEM 13 REQUIRES A TORQUE OF 330 LB-FT, USE PETROLEUM JELLY UNDERNEATH SOCKET HEAD TO PREVENT TWISTING THE COUPLING. TIGHTEN THE AXIAL BOLTS FIRST. USE THE TOOL SHOWN BELOW (128-4006064-01) TO HOLD THE COUPLING WHILE TORQUING. 8 20 12 ER AT SE 17 19 H W HO 1) ES RED 009-0 22 F R " TO K 1/4 1-030 N TA SE 22 0 43 (H O 5 7 26 24 36 20 30 25 6 16 4 35 44 45 40 42 47 13 9 48 49 38 18 13 41 T 23 I L UT RO ) TE 80-16 LE N F 011 RO -05 52 29 O MIC 407 35 OSE 50 18 27 T (H 21 28 10 39 15 23 46 28 AD HE ) LK -01 34 U SS 1- RE E 22 BU 052 RE 0301 H P OS O HIG G (H T TTI FI N 11 21 14 18 23 37 3 1 53 33 TO WOMA DRIVE HEAT EXCHANGER E (HOSE 110-0450022-02) RIV DD 1 N TE 040-0 2) TO OU 006 21-0 (HO HYD P M 0-4 00 SE RA TO 11 045 110 ULI TO UMP 110- 31 -04 C T P SE 500 AN 16- K (HO 02) 2 TO H (HO YD SE RA 51 32 110 ULI -04 C T 500 AN 82- K 02) 31 TO S PU IDE (HO MP 1 MOU SE 10- NTE 110 400 D D -04 603 RIV 500 1-0 E 20- 1 02) 9/1/16 CY4006ST PARTS LIST MANUAL 34 WATER PUMP AND DRIVE ASSEMBLY Item Ref. No. Qty. Description 41 217-0102010-01 1 Gauge Pressure 60k Uhp 42 218-2600005-01 1 Pressure Transducer 50,000 Psi 1/4”FAE SS 43 218-2600006-01 1 Temperature Transducer 44 218-2600007-01 1 Pressure Transducer 45 226-0300024-01 1 Pump, Woma UHP, 40k Psi 46 262-0300009-01 1 Safety Component, Rupture Disk, 40k Psi 9/16” 47 264-0500001-01 1 Shaft Component, Coupling, Lovejoy 48 264-0600001-02 1 Hub Lovejoy Coupling Machined 49 264-0600001-03 1 Shaft Component Hub 50 320-0100466-01 1 Weldt Hydraulic Motor Mount 51 501-0101220-01 1 Hydraulic Test Port 52 501-0101311-01 1 Woma Outlet Manifold 53 501-0101313-01 1 Drive Motor Flange Port # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included 9/1/16 CY4006ST PARTS LIST MANUAL 35 FRESH WATER PRE-FILTER ASSEMBLY 1 3 2 1" 2 50 (HOPSI O SE IL R 221 ESI -03 STA 8 13 000 NT 05- RE 01) D 10 10 13 8 3/4 4 "3 00 ET (HO PSI INL SE OIL MP 1) 221 RES A PU 24-0 0-10) -03 IST M 00 18 000 AN WO -030 501 16- T R TO (226 407-0 01) ED S E (HO 13 15 9 17 11 5 7 16 3/4" 5 300P (HO SI OIL SE 2 RES 14 21-0 ISTA 3000 NT 16-0 RED 1) 6 5 12 7 11 TO FILTER PUMP OUTLET (HOSE 221-0300005-01) 9/1/16 CY4006ST PARTS LIST MANUAL 36
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