1 GF Corys Piping Systems The UltraFlow Soil & Waste Drainage Solution Full coverage, zero leaks The real estate sector is growing each day and so is the need to develop efficient infrastructure plans. In today’s booming construction industry, innovative solutions are fundamental to meet the challenges posed by climate change. Piping systems from GF Corys are in-line with the changing time and technology, providing flexible and competent options for sewage requirements of private villas and multi-storey buildings across the Middle East. Need of the era 2 Building a value-driven waste management system The core functionality and comprehensive range of fittings include push-fit technology and solvent welded joints, ensuring sturdiness of this effortless piping system that has proven its mettle time and again. Right from integrating advanced materials to reducing maintenance costs, and hassle-free installation, GF’s Soil & Waste System is all for sustainable development. 3 The smooth internal surface of the pipes minimizes friction, ensuring optimal flow rates and reducing the risk of blockages. Customized solutions are available for unique project requirements, further reducing installation time. The push-fit joints with EPDM rubber rings allow for fast and easy installation, significantly reducing on-site time. High flow efficiency Prefabrication options Quick installation Introducing UltraFlow uPVC Soil & Waste System – durable, lightweight, and easy to install, meeting global standards for quality and performance. Perfect for reliable waste management. 4 Know the edge Explore the benefits of flexible and durable UltraFlow uPVC Soil & Waste System With high durability and low wear over time, UltraFlow uPVC Soil & Waste System requires minimal upkeep, providing long-term savings. Our technical team offers guidance from design to post-installation, ensuring a smooth and efficient project workflow. uPVC construction ensures resistance to most acids, alkalis, and oils, ensuring longevity and reliability, even in harsh conditions. Low maintenance Comprehensive support Corrosion and chemical resistance 5 Sustainability is at the core of urban development today. uPVC pipes have a low carbon footprint, are recyclable and don’t require toxic preservatives that harm the environment. UltraFlow uPVC Soil & Waste System has lesser environmental impact, assuring product performance, more productivity and less maintenance costs. Being lead-free, the UltraFlow uPVC Soil & Waste System doesn’t corrode, has a longer lifespan and produces less carbon footprint, contributing to a safer and sustainable environment. Towards sustainable growth Being sensitive to the environment 6 7 8 9 Certification Overview GF Corys uPVC Soil & Waste System complies with the following standards: BS 4514: British Standard for uPVC soil and ventilating pipes. EN 1329: European Standard for uPVC soil and waste discharge systems. EN 1455: ABS plastic piping systems for soil and waste discharge. KM 540059 BS 4514 British Standard specification for plastics piping systems for uPVC soil and ventilating pipes of 82.4mm minimum mean OD and fittings KM 59577 KM 523511 EN 1329 European Standard specification for plastics piping systems for soil and waste discharge (low and high temperature) within the building structure – Unplasticized Polyvinyl Chloride (uPVC). KM 83071 BS EN 1455 European standard specification for plastics piping systems for soil and waste discharge (low and high temperature) within the building structure-Acrylonitrile Butadiene Styrene (ABS). GF size range (DN 36, DN 43 and DN 55) KM 643718 EN 1453 European Standard for plastics piping systems with structured-wall pipes for soil and waste discharge (low and high temperature) inside buildings – Unplasticized Polyvinyl Chloride (uPVC). Manufacturing Standards Overview Certificate Number Standard Product 10 11 With S pecialized Solutions, the global leader GF Piping Systems provides project support every step of the way to achieve construction excellence. Allowing owners and planners to concentrate on their daily business without interruption. Specialized solutions One partner from planning to commissioning Custom product design and prefabrication Having your individual needs and application in focus, our customizing teams forge the solution that fits you best, developing custom-made parts to complete systems or special solutions produced in small series, individual consulting and off-site prefabrication. Custom product design and prefabrication The libraries cover three key areas for the design, creation, and maintenance of a project: Building Information Modeling, the Plant Design Software, and the CAD Library, helping you reduce costs and construction times. Next steps In this brochure, you have received the most important information and technical details. But nothing replaces a personal conversation with an expert from GF Corys Piping Systems. It is all about your needs and how we can support you in your daily business challenges. If you have not already done so, make an appointment today. You will also find additional information on our products, including technical datasheets, operating instructions, and relevant certificates and approvals. www.gfcorys.com 12 13 The UltraFlow uPVC Soil & Waste System has a comprehensive spread of products comprising pipes, fittings and accessories crafted to address myriad drainage and waste management needs. From commercial projects to residential projects, for industrial use or domestic purpose, GF Corys’ spectrum of products is designed to excel. Choose from the reliable product offering that includes push-fit technology and solvent-weld joints, rubber ring seals, as well as a diverse range of bends, junctions, and floor traps. System overview A system engineered to perform. Material Unplasticized Polyvinyl Chloride (uPVC) Acrylonitrile Butadiene Styrene (ABS) Colour Grey Sizes 82.4mm (BS EN 4514) 110mm, 160mm, 200mm, 250mm, 315mm, 400mm (As per EN 1329) 4m and 6m (Special lengths are available as per customer requirement) 36mm , 43mm , 55mm (ABS) 1455 Joint Type Push-Fit System (The push-fit joint allows for the expansion of pipes and incorporates a unique and pat- ented purpose-designed sealing method). Rubber ring seals are made from specially molded. EPDM material to BS EN 681 Prefabricated items For installations that require special products, a prefabrication service is available. Information on these items can be had from our Technical Services Department. Effect of chemicals uPVC is resistant to most acids, alkalis and oil but liable to attack by concentrated sulphuric, nitric and chromic acids and organic solvents. For specialized applications, consult the Technical Services Department for advice. Thermal movement Coefficient of linear expansion 0.08 mm/mk. Effect of solar radiation Prolonged exposure to sunlight will cause the colour to fade. It may also result in slight loss of impact strength. We would not recommend to install the uPVC system under direct sunlight. Effect of frost Frost does not affect the performance of the system. However, impact strength is reduced during sub-zero temperatures. Operating Temperature: Up to 60°C Technical data Material : Un-Plasticized Poly Vinyl Chloride (uPVC) Colour : Grey Sizes : Kitemarked 82mm (BS EN 4514) Standard Lengths : Kitemarked 110mm, and 160mm (As per BS EN 1329) Non Kitemarked 200mm, 250mm, 3 15mm, 400mm (As per EN 1329) 4m a nd 6 m (Special l engths a re a vailable a s per customer requirement) Joint type : Push-Fit S ystem (The p ush-Þt joint allows f or t he expansion o f pipes a nd incorporated w ith a unique and patented purpose designed sealing method.) Rubber r ing s eals a re m ade from s pecially m olded EPDM material to BS EN 681) Prefabricated Items For installations that require special products, a prefabrication service is available. Information on these items can be had from our Technical Services Department. uPVC is resistant to most acids, alkalis and oil but liable to attack by concentrated sulphuric, nitric and chromic acids and organic solvents. For specialized applications, consult the Technical Services Department for advice. Thermal Movement -4 / o C temperature rise, i.e. 1mm per 2m length for a temperature rise of 10 o C. An allowance is made for expansion of pipes and pipe Þttings in each socket. Prolonged exposure to sunlight will cause the colour to fade. It may also result performance of the system. reduced during sub-zero temperatures. Operating temperature : Up to 60 o C 14 Segments Hotels Hospitals Commercial Buildings Villas Schools & Universities 15 16 17 GF Corys’ proven Multilayer Technology reduces carbon footprint (16% reduction in CO 2 emissions) while manufacturing pipes, thereby meeting sustainability goals and ensuring better performance. Superior performance Multilayer uPVC piping system Solid outer layer Rigid foam middle layer Solid inner layer Multilayer technology Multilayer technology is proven Multilayer technology is green This technology is new to the Middle East region, it has a solid track record and has been specified and used in Europe for over 25 years. Indeed, in Europe, the majority of uPVC soil and drainage pipes are now manufactures using this technology. uPVC multilayer plastics pipes are also widely accepted in North America, Australia, South Africa and many other countries around the world because of their superior performance and environmental advantages. Multilayer pipe technology was originally developed to improve the performance of pipes and to help the construction industry to achieve a lower carbon footprint, leading to a more sustainable world. There is a growing demand from governments, agencies and legislative bodies for greener products, i.e. those that require less energy and use fewer natural resources. Our new multilayer technology, which reduces the usage of carbon during manufacturing, helps our customers meet increasingly tough new regulations and their own sustainability commitments. Tradionally in the Middle East, soil and drain uPVC pipes are extruded as a single solid monolayer during the manufacturing process. Multilayer pipes are manufactures by a more complex production process and are composed of three distinct layers. This innovative technique produces pipes with improved performance properties whilst reducing the total material content. 18 19 Advantages of multilayer technology Pipes are up to 20% lighter, making handling easier and improving site efficiency. Dimensional accuracy Chemical resistance Working life Pipes are stronger and have more impact resistance than conventional solid wall pipes, so they are less prone to damage when being transported and when handled on site. Reduced material usage means that there are environmental advantages with regard to the lower carbon footprint (16% recution in CO 2 emissions over the whole supply chain). The main benefits of the multilayer technology are, Also, despite their other advantages, multilayer pipes are still equal to conventional solid wall pipes in terms of: New technology, better performance better for the environment Multilayer pipe dimension Multilayer soil pipes are tested to BS EN 1453-1:2000 and Kitemarked. Extensive and independent tests demonstrate that they have better performance characteristics than products that meet BS EN 1329-1:2000 (although this standard excludes multilayer pipes). Multilayer pipes are fully compatible with existing uPVC fittings and can be utilized with push-fit or solvent-welded coupling systems. Specification as per standard Soil Pipe 110/160mm Fittings Better mechanical properties Fast installation 16% less CO 2 Soil (EN 1453-1) Pipe Dimensions Solvent Socket Rubber Ring Socket Outer Diameter Total Wall Thickness Mean Min Internal Diameter (dsm) Socket Length (Min) Size Mean Min. Internal Diameter (dsm) Min Socket Length (L) Size O.D Min O.D Max Min W.T Max W.T 110mm 110.0mm 110.30mm 3.20mm 3.80mm 110.20mm 48mm 110mm 110.40mm 58mm 160mm 160.0mm 160.40mm 1.80mm 1.80mm 160.30mm 58mm 160mm 160.50mm 74mm 20 21 Specific gravity 1,4 g/cm 3 Inflammability Self-extinguishing Specific heat 1,00 Kj/kg 60 0C long term, 100 deg C short term Thermal conductivity Co-efficient of heat conduction = 0, 16 W/m 0K (or 0C) Co-efficient of linear expansion 0, 08mm/m K (or C) Vicat softening point 79 0C Impact strength 2-5 mJ/mm 2 Modulus of elasticity Emod=3000 N/mm 2 Poisson’s ratio 0,39 Tensile strength 45 N/mm 2 Elongation at break Elongation at break =>80% Pipes are normally available and supplied with integral joints and solvent socket in 6m or 4m length. The major finding of a recent study is that uPVC Pipes have the lowest overall failure rate when compared to cast iron, ductile iron, concrete and steel pipes. uPVC pipes won’t rush or corrode over time because it does not react with air and water the way metal does which results in a significantly longer lifetime the pipe. uPVC pipes exhibit excellent resistance to a wide range of chemical reagents in temperatures up to 50 0 C. uPVC pipes can be used indoors or to transport chemicals or waste products without risk of materials eating through the pipe. Up to 60 o C Specification as per standard Corrosion resistance Chemical resistance Operating temperature uPVC pipes exhibit outstanding resistance to wear and abrasion. uPVC pipe has proven more durable than metal, concrete and clay pipe for the transport of abrasive slurries. uPVC is extremely tough and its abrasion resistance has been confirmed by numerous studies and over 50 years of proven service. The rubber ring joint is integrally moulded on one end of the pipe. The joint incorporates a factory fitted rubber sealing ring which is retained in position by a polypropylene lock ring. The opposite (spigot) end of the pipe is chamfered and has a “depth of entry’’ mark near the end. Each joint is capable of handling some expansion and contraction as well as angular deflection. The seal ring is designed to provide a watertight joint at high and low pressures. Flexibility - The flexibility of Multilayer pipes allow them to cope with soil movements, subsidence and expansive clays Handling/Installation - The ease of handling, installation and transport provide overall project savings. Easily Machined/Cut - It may be cut and machined with simple tools, ready for jointing, anywhere on the pipe barrel. Abrasion Resistance Rubber ring joints 22 23 Pipes UltraFlow SW Plain End Pipe UltraFlow SW Rubber Ring Pipe Code ø/SIZE Length G001484001 82.4mm 4m G001411001 110mm 4m G001416001 160mm 4m G001684001 82.4mm 6m G001611001 110mm 6m G001616001 160mm 6m G001620001 200mm 6m G001625001 250mm 6m G001631001 315mm 6m G001640000 400mm 6m Code ø/SIZE Length G002484001 82.4mm 4m G002411001 110mm 4m G002416001 160mm 4m G002611001 110mm 6m G002616001 160mm 6m G002620001 200mm 6m G002625001 250mm 6m G002631001 315mm 6m UltraFlow SW Multilayer Plain End Pipe UltraFlow ABS Plain End Pipe Code ø/SIZE Length G001811001 110mm 4m G001816001 160mm 4m Code ø/SIZE Length G101436003 36mm 4m G101443003 43mm 4m G101455003 55mm 4m 24 25 Fittings Data UltraFlow Bend 87.5⁰ uPVC S UltraFlow SW Bend 87.5⁰ uPVC D UltraFlow SW Bend 87.5⁰ uPVC S Code ø/SIZE A1/mm A2/mm H/mm G005384001 82.4mm 129.3 121.2 176 G005311001 110mm 159.3 149.7 221 Code ø/SIZE A/mm H/mm G005484000 82.4mm 129.3 184 G005411000 110mm 159.3 230 G005416001 160mm 247 339 Code ø/SIZE A1/mm A2/mm H/mm G005316001 160mm 129.3 121.2 176 G005320001 200mm 203 202 301 G005325003** 250mm 257 268 393 G005331003** 315mm 306 310 494 UltraFlow SW Bend 45° uPVC S Code ø/SIZE A1/mm A2/mm H/mm G005584001 82.4mm 98.9 87.1 189 G005511001 110mm 105 113.8 224 G005516001 160mm 125 120 266 G005520001 200mm 148 147 322 G005525003** 250mm 175 183 392.5 G005531003** 315mm 218 217 482 G005540003** 400mm 266 256 588 Code ø/SIZE L1/mm H/mm G005184001 82.4mm 48.1 99.4 G005111001 110mm 56.6 116.6 G005116001 160mm 72.6 149.4 G005120001 200mm 114 232 G005125001 250mm 114 232 G005131001 315mm 114 232 G005140003** 400mm 160 325 UltraFlow SW Bend 45° uPVC D UltraFlow SW Coupler uPVC S Code ø/SIZE L1/mm L2/mm H/mm G005084001 82.4mm 48.1 46 97.3 G005011001 110mm 56.6 51 111 G005016001 160mm 72.6 62 138.8 UltraFlow SW Repair Coupler uPVC D Code ø/SIZE H/mm G005284001 82.4mm 99.4 G005211001 110mm 116.6 G005216001 160mm 149.4 G005220001 200mm 232 G005225001 250mm 232 G005231001 315mm 232 G005240003** 400mm 325 Code ø/SIZE A/mm H/mm G005684001 82.4mm 98.9 201.2 G005611001 110mm 105 221.2 G005616001 160mm 125 277 UltraFlow SW Coupler uPVC D ** - Outsourced products, details TBP in additional table ** - Outsourced products, details TBP in additional table ** - Outsourced products, details TBP in additional table ** - Outsourced products, details TBP in additional table 26 27 UltraFlow SW Tee 87.5° uPVC D UltraFlow SW Tee 45° uPVC D Code ø/SIZE A1/ mm A2/ mm B/ mm C/ mm G005784561 82.4x82.4x56mm G005784001 82.4x82.4x82.4mm 127.5 134.5 218.1 178.5 G005711561 110x110x56mm 114 126 235 179 G005711841 110x110x82.4mm 130 126 235 195.5 G005711001 110x110x110mm 148 143.6 255.1 214 G005716111 160x160x110mm 172 153.5 294.1 266 G005716001 160x160x160mm 228 214.3 379 323 G005720162** 200x200x160mm 206 185 381 319 G005720003** 200x200x200mm 205 205 410 322 G005725203** 250x250x200mm 252 255 518 395 G005725003** 250x250x250mm 253 287 540 401 G005731003** 315x315x315mm 288 312 611 472 Code ø/SIZE A/mm B/mm C/mm G005984001 82.4x82.4x82.4mm 109 225.1 190.4 G005911841 110x110x82.4mm 123.7 252 222 G005911001 110x110x110mm 139 282.6 247 G005916111 160x160x110mm 164 322 300 G005916001 160x160x160mm 194.5 394 350 G005920161 200x200x160mm 213.5 425 390 G005920001 200x200x200mm 234.8 480 427 G005925163** 250x250x160mm 236.9 487 443 G005925203** 250x250x200mm 258.8 536 480 G005925003** 250x250x250mm 291.3 603 533 G005931203** 315x315x200mm 298.4 580 554 G005931252** 315x315x250mm 313.2 633 590 G005931003** 315x315x315mm 357.8 723 659 G005940202** 400x400x200mm 381.8 750 686 G005940002** 400x400x400mm 498.5 1020 882 UltraFlow SW Tee 87.5° uPVC T UltraFlow SW Tee 45° uPVC T Code ø/SIZE A/mm B/mm C/mm G006084001 82.4x82.4x82.4mm 109 234.7 190.4 G006011001 110x110x110mm 139 290.7 247 G006016001 160x160x160mm 194.5 398 350 G006016111 160x160x110mm 160 326 296 Code ø/SIZE A/ mm B/ mm C/ mm G006111002** 110x110x110x110mm 142 282 285 G006116110 160x160x110x110mm UltraFlow SW Cross Tee 87.5° uPVC T Code ø/SIZE A1/ mm A2/ mm B/ mm C/ mm G005884001 82.4x82.4x82.4mm 127.5 128.1 225.7 178.5 G005811001 110x110x110mm 148 143.6 264.2 214 Code ø/SIZE A/ mm B/ mm C/ mm G008311002** 110x110x110x110mm 140 288 365 UltraFlow SW Cross Tee 45° uPVC T ** - Outsourced products, details TBP in additional table Note : 82.4x82.4x56mm on request ** - Outsourced products, details TBP in additional table Note :160x160x110x110mm on request ** - Outsourced products, details TBP in additional table ** - Outsourced products, details TBP in additional table 28 29 UltraFlow SW Screw Socket Plug uPVC UltraFlow SW End Cap uPVC UltraFlow SW Reducer uPVC S Code ø/SIZE L/mm H/mm Z/mm G306282561 * 82x56mm 96 63.1 11.8 G306211561 * 110x56mm 120 89 25 G006211841 110x82.4mm 48.1 139.1 13.6 G006216111 160x110mm 57.92 177 25 G006220161 200x160mm 74.8 214 20 G006225203** 250x200mm 96 269 25.5 G006231253** 315x250mm 103 311 38.5 G006240313** 400x315mm 118 362 35 Code ø/SIZE A/mm B/mm G006484001 82.4 18 88.2 G006411001 110mm 38 126 G006416001 160mm 49 180 G006420002** 200mm 59 223 Code ø/SIZE H/mm G006884000 82.4mm 30 G006811000 110mm 23.5 G006816000 160mm 30 G006820000 200mm 30 Code ø/SIZE B/mm C/mm D/mm G006584001 82.4m 231 115.2 78 G006511001 110mm 267.5 207.4 104.4 G006516001 160mm 355 197.35 124.35 UltraFlow SW Access Pipe uPVC UltraFlow SW Access Bend 87.5° uPVC Code ø/SIZE A1/ mm A2/ mm B/ mm C/ mm G006311002** 110mm 100 103 119 167 TBA 160mm 100 142 148 258 TBA 200mm 100 173 174 286 UltraFlow SW Access Bend 45° uPVC D Code ø/SIZE DN1/ mm A1/ mm A2/ mm H/ mm G008911002** 110mm 63 86 85 188 G008916002** 160mm 100 117 117 258 UltraFlow SW Boss Adaptor UPVC Code ø/SIZE H/mm L/mm L1/mm G306982561 82x56mm 48 86 28 G306911561 110x56mm 48 86 28 G306916561 160x56mm 48 86 28 UltraFlow SW Vent Cowl uPVC Code ø/SIZE L1/mm H/mm G306756002 56mm 20.65 56 G306782001 82mm 25.5 76 G306711001 110mm 25.5 89 G306716001 160mm 32 114.5 * - Cemented Fitting ** - Outsourced products, details TBP in additional table ** - Outsourced products, details TBP in additional table ** - Outsourced products, details TBP in additional table (Different design) ** - Outsourced products, details TBP in additional table 30 31 Code ø/SIZE A/mm H/mm G105436003 36mm 44 64.5 G105443003 43mm 51 74.5 G105455003 55mm 59.75 90 UltraFlow SW Bend 90 D ABS UltraFlow SW Bend 45° D ABS Code ø/SIZE A/mm H/mm G105636003 36mm 28 62.3 G105643003 43mm 40.5 85.8 G105655003 55mm 46.5 100.7 UltraFlow SW End Cap ABS UltraFlow Access Tee 87.5° UltraFlow Access Tee 45° Code ø/SIZE H/mm G106836002 36.7 16 G106843002 43.3 16 G106855002 56.3 16 Code ø/SIZE G006611003** 110mm UltraFlow SW Coupler ABS Code ø/SIZE L1/ mm A/ mm G105136003 36mm 25 52.8 G105143003 43mm 28 59.3 G105155003 55mm 31 65 UltraFlow SW Female Bend 90° ABS Code ø/SIZE A/mm H/mm G108443003 43mm 83.5 57 UltraFlow SW Female Nut Coupler ABS Code ø/SIZE H/mm G108143000 43mm 20 UltraFlow SW Female Coupler ABS Code ø/SIZE L/mm H/mm G108243003 43mm 28.8 60.5 Code ø/SIZE G009011002** 110mm G009016003** 160mm G009020002** 200mm ** - Outsourced products, details TBP in additional table ** - Outsourced products, details TBP in additional table UltraFlow SW P Trap uPVC Code ø/SIZE A1/mm A2/mm H/mm G007311001 110mm 200 222.2 249.5 32 33 UltraFlow SW Tee 45° T ABS Code ø/SIZE A/mm B/mm C/mm G106036003 36mm 53.4 110 87.7 G106043003 43mm 61.5 126 101.6 G106055003 55mm 75.6 150 127 UltraFlow SW Reducer ABS Code ø/SIZE L1/mm L2/mm A/mm G106243363 43x36 25.6 25.2 27.5 G106255363 55x36 30.5 26.5 34.5 G106255433 55x43 30.6 28.5 33.2 UltraFlow SW Adaptor ABS Code ø/SIZE A/mm B/mm Z/mm G107843662 43x1” 73.46 35 5 G107855662 55x1” 72.86 35 10.8 G107855682 55x1 1/2 73.88 35 7.21 UltraFlow SW Tee 87.5° T ABS Code ø/SIZE A/mm B/mm H/mm G105836003 36mm 48.7 98.2 57.3 G105843003 43mm 65 114 67.5 G105855003 55mm 72 131.5 74.5 Code ø/SIZE A/mm B/mm G106436003 36mm 13 43 G106443003 43mm 27.8 42.6 G106455003 55mm 30 55.7 UltraFlow SW Screw socket plug ABS UltraFlow SW Floor Trap Code ø/SIZE Details H/ mm L/ mm W/ mm G108511923 110x82.4x43 FT50- 110 165 188.4 209.4 G108511933 110x82.4x43 FT70- 110 185 188.4 209.4 G108611923 110x82.4x55 FT50- 110 165 188.4 209.4 G108611933 110x82.4x55 FT70- 110 185 188.4 209.4 NOTE: Floor trap EN1455 can be produced on Request ^ UltraFlow SW Floor Trap Code ø/SIZE Details H/ mm L/ mm W/ mm G107011933 110x82x55 FT50- 110 165 228 229.2 G107111933 110x82x55 FT70- 110 185 228 229.2 UltraFlow SW Corner Roof Outlet ABS Code Size G107984000 82.4mm G107911000 110mm UltraFlow SW Flat Roof Outlet PP Code Size G008084000 82.4mm G008011000 110mm G008016000 160mm 34 35 Typical installation W.C. pan connectors It has push-fit socket outlet for use with Plain ended pipe or direct connection to soil or drain pipes. S140 WC Connector 90° Bend 170mm (6 5/8 ) Projection. Spigot Tail. Normally used to convert P to S trap (Ground Floor installations are usually direct to underground drainage). Can also be used as a turned trap connector for a close- coupled WC suite. Step 1. Ensure that the pipe is cut square and chamfered prior to assembly, with fittings. Step 2. Lubricate the pipe and fittings with Silicone Lubricant and push-fit to full socket depth. Step 3. Withdraw the pipe by 5mm on system and 10mm on soil system to allow for expansion. Step 4. Soil fittings with spigot ends should be inserted into sockets to depth marks engraved on spigot. This procedure automatically allows for expansion. Step 5. Anchor fittings with a socket bracket to maintain expansion allowance. Step 1. The pipe spigot to be cut square and clean. Remove all swarf. A chamber to the depth of half the wall thickness at 15° inclination will be applied to each spigot. Step 2. All joints will be made with an approved solvent / cleaner, such as Parabond P14 Solvent and Parabond C-70 Cleaner. This removes all dirt and machine release agents, and softens the surface ready for the chemical solvent weld. Failure to do this can result in joint failure. Step 3. The spigot and socket to be jointed should be carefully examined for any damage, which would impair the jointing procedure. Step 4. The spigot insertion depth should be measured as the depth from the mouth to the shoulder of the socket. The insertion depth should then be marked on the spigot using an indelible crayon. Step 5. The mating areas of the spigot and socket should be thoroughly cleaned using the cleaning fluid provided, using a clean rag or absorbent paper. N.B. Manmade fibers must not be used to clean the joints that are to be solvent welded. Step 6. Using a brush, apply an even layer of solvent cement to the mating surface of the spigot and socket. The cement should be applied in a lengthwise direction and NOT in a circular motion. For joints of nominal diameter of 3 and above, the cement should be applied simultaneously to the spigot and socket by two people. Step 7. Immediately following the cement application, ensure that the parent pipe is suitably anchored, and push the spigot fully home in the socket without turning the pipe. Step 8. The spigot should be inserted with a steady, continuous motion and held in place for20 seconds. Step 9. Remove the surplus cement from around the mouth of the socket. S150 WC Connector 90° Swept Turned trap with ring seal socket outlet. Ideal where the stack is to the left or right of the WC and when fixing new pans to existing soil systems. Can also be used in concealed fix situations. Designed to take the pipework back along the wall atcorrect bracket distance. Soil and waste installation instructions Jointing (Push-Fit System) Solvent Weld System 36 37 Pipe cutting procedure 1. Cut the pipe cleanly at right angles to its axis (see figure). 2. De-burr the cut end with a scraper, if the cut end is to be inserted into a Ring-Seal or Push-Fit joint. 3. Chamfer the spigot end: This is essential to ensure that the sealing ring is not displaced during insertion. A range of horizontal outlet pan connectors is available for fixing to metric pans as specified in BS 5503. These are supplied with an integral sealing diaphragm that allows for up to 5° misalignment in any direction. Expansion / Contraction occurring within waste pipes BS EN 1455 will be accommodated within expansion sockets, used when pipe runs are very long. Expansion / Contraction occurring within soil pipes BS EN 1329-1 will be accommodated within the rubber ring joints already within the system. Visual inspection is to ensure that all installation procedures have been followed and that the pipes and fittings are adequately supported and restrained in the prescribed manner. Chamfer and deburr spigot end Figure: Pipe preparation WC Connection Recommended Hole Cutter Diameter: Expansion / Contraction Inspection Pipe cut square Cat. No. Cutter Dia S101 60 (2.375’’) S102 60 (2.375’’) S103 60 (2.375’’) S105 38 (1.50’’) S106 45 (1.75’’) S95/3 57 (2.25’’) Size Soil Waste Horizontal 1.00m 0.75m Vertical 2.00m 1.50m Jointing of traps to waste outlets: 1. Use the washer supplied. Do not over tighten the nut (hand tight plus 1/8 turn). No other jointing compound should be used. 2. All traps are provided with a means of access where required. The below table shows the recommended maximum centers of support of pipework. Traps Supports Fix all clips and brackets using rustproofed c/sk screws. Use No. 8’s on waste and overflow system and No. 10’s on soil system. 38 39 Storage & handling guidelines Handling Care should be taken when handling pipe and fittings. Excessive scratching or scoring harms the appearance and can also affect the joint sealing. Take extra care when handling pipe and fittings in wintry conditions. Cold weather reduces the impact strength of plastics. Use nylon belt slings, or forklifts with smooth forks, for mechanical unloading of block bundles. Metal slings, hooks or chains must not come into contact with pipes (see Figure A). Load and unload loose pipe by hand. Avoid using skids. When loose pipes have been transported one inside the other, always remove the inner pipe first. Figure A: Unloading of block bundles Storage Always store pipe on a reasonably flat surface free from sharp projections. Block Bundles Block bundles can be stored up to 3m high without extra side supports or bearers. Block bundles will remain free-standing when cut. Take care when releasing bundles as the straps are under considerable tension and may flail when cut. Loose Pipes Loose pipe requires side supports at least every 2m. These supports should consist of battens at least 75mm wide. Ideally, support loose gutter or pipe uniformly throughout its entire length. If this is not possible, place timber supports at least 75mm wide at 1m maximum centers beneath the pipe (see Figure B). Stack different size pipe separately, or, if not possible, stack with larger diameters at the bottom. Maximum stack size 7 layers or 2m high (see Figure C). Stack Socketed Pipe with sockets protruding and placed at alternate ends to ensure pipe is evenly supported. Roof Weathering Slate Clip Boss Bends 92½° Double Branch Pan Connector Branch 92½° Barvac Trap Bend 90° Barvac Trap Swept Tee 92½° Single Unequal Branch Bottle Trap Drain Connector W.C. Pan Connector Access Plug Access Plug Solvent Boss Adaptor Patch Boss Unequal Branch 3 Way Bossed Typical soil & waste installation