GLOBAL & SPECIALIST MANUFACTURERS for AEROSPACE, DEFENCE & POWER GENERATION • Tooling for production, MRO & line maintenance • Complex manufacturing solutions • Precision parts including prototyping & NPI w w w . u n i m e c h a e r o s p a c e . c o m ABOUT US 2 Expertise in GE, Rolls - Royce , CFM, IAE, Airbus and Boeing products & specs AS9100 Rev D, ISO9001 & ISO45001 approved In - house capabilities to deliver complex turn - key projects ~200 Employees Approved supplier to Boeing , Collins , Brahmos , Nuclear Power Corporation India Specialist for complex manufacturing projects, complex machining & NPI 20,000+ types of tools, parts, assemblies delivered annually Operating from 2 units in Bangalore with 60,000 sq. ft capacity w w w . u n i m e c h a e r o s p a c e . c o m 3 w w w . u n i m e c h a e r o s p a c e . c o m UNIMECH – A TRUSTED SOLUTION PROVIDER What do we offer ? We offer complete manufacturing solutions to global aerospace, power generation companies and other industries We deliver complex & critical products finished and tested which comply to global specs. & safety standards Very competitive prices from India with excellent quality and lower lead times. High mix/low volume specialism. 3 Our comprehensive engineering and manufacturing capabilities are trusted by: • Aerospace aircraft and engine OEM’s • Defence OEM’s • Power generation OEM’s • Nuclear power generating companies • Semi conductor industry To deliver complex, safety critical tools, electomechanical and hydro mechanical assemblies and component parts A trusted partner 4 w w w . u n i m e c h a e r o s p a c e . c o m AN END TO END FULLY TRACEABLE SOLUTION Produce parts from 2D drawings & undertake the ‘end to end solution’ – 3D modelling, manufacturing engineering solution, RM purchase, manufacturing, special processes, standard component procurement, packing and freight forwarding. All projects undergo 100% final inspection of features, visual checks, proof load test, leak test, non - destructive tests in order to declare the tool or assembly is fully fit for function and safety. COC, inspection reports, PPAP and traceability documents are delivered with the products. How do we operate? 4 Nickel based superalloys, waspalloy , Vascomax 17 - 4Ph, 15 - 5Ph stainless steels, super duplex - 1.4410 Various alloy steels, 4140, 4340, EN24 etc Titanium Aluminium 2024, 7075, 2014, 2017, 6061, 5083 etc with various temper conditions Material procured to specs including AISI, ASTM, ASME, AFNOR, MIL standards Traceability All our raw materials are procured to international standards and independently checked by our NABL accredited lab. We frequently handle: 5 w w w . u n i m e c h a e r o s p a c e . c o m UNIT I MACHINE SHOP & WELDING • 30,000 sq. ft with fully temperature controlled machine shop in Peenya , Bangalore • Wide range of 5, 4 & 3 axis milling and CNC machines 5 6 w w w . u n i m e c h a e r o s p a c e . c o m 6 UNIT II SEZ NEW FACILITY • $4m investment in new facility (completed Q2 2021) at Bangalore Aerospace SEZ • 30,000 sq. ft facility with 20T/10m hook height crane • Turn key capability in one facility – machining, special processes, fabrication, assembly & test • Wide range of 5, 4 & 3 axis milling and CNC machines 7 w w w . u n i m e c h a e r o s p a c e . c o m Welding - AWS & ASME certified welders Black oxide, black phosphate, & painting facilities (4m x 6m) in house Machining capacity > 20k hrs per month with 70% machines < 1 year old UNIT II SEZ NEW FACILITY 2.5m bed CMM 8 w w w . u n i m e c h a e r o s p a c e . c o m CAPABILITIES SPECIAL PROCESSES ELECTRICAL & ELECTRONICS MACHINING FABRICATION & ASSEMBLY • CNC turning • CNC – 3, 4, 5 axis • CNC mill turn • Vertical borers • EDM • Grinding • Conventional machining cell as support setup • Welding TIG & MIG • Assembly incl. 20T, 10m hook height crane • Paint booth (6m x 4m) • Black anodizing & black phosphate • Heat treatment • PCB design, manufacturing & Assy • Internal wiring harness & interconnection • Embedded programming • Full mechanical integration • Test console hardware & software integrations 9 w w w . u n i m e c h a e r o s p a c e . c o m QUALITY DATA MANAGEMENT Quality data management is fully digital from a 2D drawing to the final inspection report Part specification 2D drawing PDF Auto inspection plan creation Auto populate data from CMM and micrometer etc Auto ballooning From 2D drawing or PDF files SPC analysis Bar chart Histogram X & S bar Cp & CpK Run chart Send inspection reports with analysis to customer EXAMPLES & CASE STUDIES 10 • COMPLEX MANUFACTURING PROJECTS • TOOLING • AEROSTRUCTURES • AERO ENGINE TOOLS • MACHINED COMPONENT PARTS w w w . u n i m e c h a e r o s p a c e . c o m 11 w w w . u n i m e c h a e r o s p a c e . c o m ELECTRO - MECHANICAL ASS’Y – NUCLEAR Testing requirements: Hydrostatic test – 6.5KG/CM2 Helium leak test - 2KG/CM2 – ASME section V Drive down/up – drop test & various positions Drive motor – output test DRIVE MECHANISMS TO OPERATE REACTOR SHUTOFF RODS Material: SS304 & 17 - 4 forgings & castings Quantity: 120+ Project size: >$4m Scope: Manufacturing & testing 12 w w w . u n i m e c h a e r o s p a c e . c o m AIRFRAME ASSEMBLY PLATFORMS 12 Overview Dassault Falcon 2000S tooling suite Delivered and installed on customers site 13 w w w . u n i m e c h a e r o s p a c e . c o m AIRCRAFT DOOR MOCK - UP STAND 13 Overview Fully functioning electromechanical assembly to support testing of evacuation slides Over 6m in height Delivered and installed on customers site 14 w w w . u n i m e c h a e r o s p a c e . c o m u n i m e c h a e r o s p a c e . c o m AERO ENGINE TOOLING Engine lifting and balancing beams - Leap 15 w w w . u n i m e c h a e r o s p a c e . c o m AERO ENGINE TOOLING 16 w w w . u n i m e c h a e r o s p a c e . c o m MISSILE PART 16 Product: Manifold Material: Ti - AL - 4V Size: Ø 180 mm Challenges Challenging face groove turning to maintain thickness of 1.75 mm ± 0.05 & 2.05 mm ± 0.05 Very high pressure critical cross - sectional area Ø2 mm ± 0.02, Ø6 mm ± 0.015, Ø4.4 mm ± 0.02: Difficult to obtain consistent dimensions & close tolerances due to titanium material. Very high L/D ratio of tool - deep holes - 85+mm Cross sectional cut - up 17 w w w . u n i m e c h a e r o s p a c e . c o m MISSILE COMPONENT 17 Product: Shell 4B Material: AL 2014 - T652 Quantity: 21 Nos Size: Ø 120 x 166 mm long Lead time FAIR : 20 days Challenges Wall thickness 0.4 mm, tolerance of 0.05 mm Varying internal diameters of very thin cross - section 18 w w w . u n i m e c h a e r o s p a c e . c o m STRUCTURAL PART 18 Product: Structural part Material: Aluminum 2014 Size: 400 x 300 x 30mm Challenges More than 170 features in a part Close Holes position tolerances as close as 0.04mm Distortion control, Thin walls and negative draft surfaces Anil Kumar Puthan - CEO M: +91 99800 20728 Email: anil.puthan@unimechaerospace.com N America sales M: +1 214 556 3206 Email: alejandro.barahona@unimech - aerospace.com European sales T: +49 211 302348 130 Email: sales@unimechaerospace.de CONTACT US w w w . u n i m e c h a e r o s p a c e . c o m Marc Drew - Chairman T: +44 7853 813079 Email: marc.drew@unimechaerospace.com