Top Gear Transmission Pvt. Ltd. | www.topgeartransmission.com Page 1 TOP GEAR TRANSMISSION PVT. LTD. India's Leading Gearbox Manufacturing Company | Est. 2000 M-71, Addl. M.I.D.C. Satara, Maharashtra, India – 415 004 Tel: +91-2162-240642 | Email: sales@topgeartransmission.com | www.topgeartransmission.com India's industrial sector demands transmission solutions that combine engineering precision, operational durability, and cost efficiency. Top Gear Transmission Pvt. Ltd., headquartered in Satara, Maharashtra, has established itself as a premier gearbox manufacturing company serving clients across more than 18 diverse industry verticals since its founding in the year 2000. With over two decades of expertise, a 13,000 sq. mtr. state-of-the-art manufacturing campus, and a catalogue of more than 200 precision machines — from raw material cutting to finish gear grinding — Top Gear Transmission delivers world-class gearbox solutions right from its Satara MIDC facility to customers across India and internationally. 2000 Year Established 20+ Industries Served 200+ Machines In-House 13,000 sq.m Manufacturing Area 24×7 Customer Support ABOUT THE COMPANY Founded in 2000, Top Gear Transmission Pvt. Ltd. began its journey as a focused manufacturer of planetary gearboxes for sugar processing applications. Over the next two decades, the company expanded its engineering capabilities, established a foundry unit (Top Gear Metals) at Kolhapur, launched a heavy-gearbox subsidiary (TGT Pvt. Ltd.), and inaugurated a dedicated R&D building at its Satara MIDC headquarters. The company has supplied over 200 planetary geared motors to BHEL Trichy, exported complete mill tandem gear sets to the Philippines, and developed multi-speed hydraulic winches for tower erection projects involving L&T. Today, it is recognised as a preferred one-stop transmission solution provider across process industries, power plants, construction, steel mills, and mobile technology applications. Why Choose Top Gear Transmission? 4 24×7 dedicated customer support 4 Cost-effective, high-performance products 4 Experienced team with decades of transmission expertise 4 Wide all-India dealer network 4 Fully in-house production with 200+ CNC/VMC machines 4 CMM, Gear Profile Tester & Dynamic Balancing QC lab 4 Custom-engineered solutions for non-standard requirements 4 ISO-compliant quality at every production stage Top Gear Transmission Pvt. Ltd. | www.topgeartransmission.com Page 2 PRODUCT PORTFOLIO n Planetary Gearbox Modular design with foot, flange, and shaft mountings. High torque-to-weight ratio, wide gear ratio range, and low backlash — ideal for sugar mills, conveyors, and heavy-duty automation systems. Available in solid, hollow, splined, and shrink-disc output configurations. n Planetary Geared Motors Compact integrated motor-gearbox units combining high efficiency with precise speed control. Designed for applications in material handling, industrial automation, and food processing lines where space is at a premium. n Bevel Planetary Drives Engineered for angular power transmission with high efficiency. The bevel stage allows right-angle input while the planetary stage delivers the required torque multiplication — favoured in crane drives and mixing equipment. n Cyclodial Gearbox Superior shock-load capacity and extremely compact form factor. The cycloidal reduction principle provides zero backlash, making these units the first choice for precise indexing and robotics applications. n Helical / Parallel Shaft Gearbox Smooth, quiet operation with high efficiency across broad speed ranges. Available in parallel-shaft and bevel-helical configurations for conveyors, agitators, and general-purpose industrial drives. n Sugar Mill Drive Custom-engineered planetary mill drives up to 750 kW and above. Foot-mounted configurations with proven field performance across multiple sugar plants in India and abroad, including landmark exports. n Hoist Drives Compact hoist planetary gearboxes purpose-built for vertical lifting applications. Integrated overload protection and high safety factors make these units reliable in crane and hoist systems. n Winch Drives Electric winch gearboxes and multi-speed hydraulic winches for tower erection, marine, and offshore applications. Designed for sustained heavy-duty pull loads in challenging outdoor environments. n Track Drive Robust track drive systems for off-road and construction machinery including excavators and crawler equipment. Built for high torque, compact size, and resistance to harsh operating conditions. Top Gear Transmission Pvt. Ltd. | www.topgeartransmission.com Page 3 n Servo Planetary Gear Reducers Precision servo planetary reducers offering minimal backlash and high torsional stiffness. Ideal for CNC machines, robotics, and high-precision automation where exact positioning is critical. n Centrifuge Drive Specialised planetary gearboxes engineered to handle the unique shock and cyclic load profiles of industrial centrifuges in sugar, chemical, and pharmaceutical processing. n Slew Drive Integrated slew drives combining ring gear, housing, and bearing in a single assembly — used in solar trackers, aerial work platforms, and rotating machinery. Top Gear Transmission Pvt. Ltd. | www.topgeartransmission.com Page 4 INDUSTRIES & APPLICATIONS As a comprehensive gearbox manufacturing company, Top Gear Transmission serves a remarkably broad cross-section of India's industrial economy. The company's engineering team works closely with clients to understand the exact duty cycle, load profile, and environmental conditions — ensuring every gearbox delivered is precisely matched to its application. Below is an overview of the 18+ sectors where Top Gear Transmission's products are actively deployed: Sugar Industry Mining Industry Cement Industry Agriculture Construction Industry Chemical Industry Food & Beverage Steel & Metal Industry Power Plants Material Handling Industrial Automation Textile Industry Paper & Pulp Plastic & Rubber Stone & Marble Wood Working Off-Road Vehicles Environment & Waste MANUFACTURING INFRASTRUCTURE Top Gear Transmission's manufacturing footprint spans approximately 13,000 sq. mtr. at its Satara MIDC campus, with an additional 3,000 sq. mtr. facility at Kolhapur. The production environment is equipped with advanced CNC VMC machining centres, VTL turning centres, heavy machine shops, fabrication shops, and a dedicated R&D building inaugurated at the corporate headquarters. A fully owned foundry unit — Top Gear Metals — ensures in-house casting capability for critical gearbox housings and gear blanks. Quality assurance is embedded throughout the production process. The QC laboratory is equipped with a Coordinate Measuring Machine (CMM), Gear Profile Tester, Dynamic Balancing Machine, Hardness Testers, Tensile Testing equipment, and a Metallurgical Microscope. Every gearbox undergoes a full pre-despatch running test to verify noise levels, temperature rise, vibration, and leakage — ensuring that products reaching the customer meet the highest standards of reliability and longevity. Facility Details Main Plant – Satara MIDC 13,000 sq. mtr. | CNC VMC, Heavy Machine, Fabrication, Assembly Shops Foundry – Kolhapur 3,000 sq. mtr. | In-house castings for housings and gear blanks Machinery 200+ machines – raw material cutting to finish gear grinding Quality Control CMM, Gear Profile Tester, Dynamic Balancing, Hardness & Tensile Testing R&D Centre Dedicated R&D building for new product development and customisation Top Gear Transmission Pvt. Ltd. | www.topgeartransmission.com Page 5 KEY MILESTONES & ACHIEVEMENTS 2000 Company established at Satara MIDC as a focused planetary gearbox manufacturer. 2005 Supplied 200 planetary geared motors to BHEL Trichy — a landmark institutional order. 2007 Launched India's first cost-effective foot-mounted Planetary Mill Drive (300 kW) for Siddhanath Sugars. 2010 Exported complete mill tandem gear sets for a sugar plant in the Philippines via MERU Industries. 2012 Developed multi-speed remotely operated hydraulic winch for 800-metre tower erection for L&T.; 2015 Established Top Gear Metals foundry at Kolhapur for in-house casting supply. 2018 Launched 750 kW foot-mounted planetary mill drives for Krishna Athani Sugars. 2020 Inaugurated Top Gear Corporate Headquarters and dedicated R&D; Building; established new assembly line at additional MIDC Satara. 2022 Established TGT Pvt. Ltd. subsidiary to cater to the heavy gearbox division. CONTACT & CONCLUSION For businesses seeking a reliable and experienced gearbox manufacturing company in India, Top Gear Transmission Pvt. Ltd. represents a compelling choice. With over two decades of proven performance, a comprehensive product portfolio spanning planetary, helical, cycloidal, and custom-engineered drives, and a robust in-house manufacturing ecosystem that guarantees quality at every stage, the company continues to be the transmission partner of choice for leading industrial names across India and globally. Whether your requirement is a standard catalogue gearbox or a completely bespoke drive solution for a demanding application, Top Gear Transmission Pvt. Ltd. has the engineering depth, manufacturing capability, and customer commitment to deliver — on time, every time. Reach out today and experience what two decades of transmission excellence truly means. Get In Touch Address: M-71, Addl. M.I.D.C. Satara Dist: Satara, Maharashtra, India – 415 004 Phone: +91-2162-240642 / +91-9158009095 Email: sales@topgeartransmission.com Website: www.topgeartransmission.com © 2024 Top Gear Transmission Pvt. Ltd. All Rights Reserved. | www.topgeartransmission.com